BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS
............................................................. 3
Supplemental Restraint System (SRS)
″
AIR
BAG
″
and
″
SEAT BELT PRE-TENSIONER
″
............. 3
Precautions for Brake System................................... 3
Precautions When Working On ABS......................... 4
Wiring Diagrams and Trouble Diagnosis................... 4
PRECAUTIONS AND PREPARATION
.......................... 5
Commercial Service Tools ......................................... 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLE SHOOTING
.................................................. 6
NVH Troubleshooting Chart....................................... 6
CHECK AND ADJUSTMENT
........................................ 7
Checking Brake Fluid Level....................................... 7
Checking Brake Line ................................................. 7
Changing Brake Fluid ................................................ 7
Brake Burnishing Procedure...................................... 7
Bleeding Brake System ............................................. 8
BRAKE HYDRAULIC LINE
........................................... 9
Removal................................................................... 10
Inspection................................................................. 10
Installation................................................................ 10
CONTROL VALVE
........................................................11
Dual Proportioning Valve ..........................................11
BRAKE PEDAL AND BRACKET
................................ 13
Removal and Installation ......................................... 13
Inspection................................................................. 13
Adjustment ............................................................... 13
MASTER CYLINDER
................................................... 15
Removal................................................................... 15
Disassembly............................................................. 15
Inspection................................................................. 16
Assembly ................................................................. 16
Installation................................................................ 17
BRAKE BOOSTER
...................................................... 18
On-vehicle Service................................................... 18
Removal................................................................... 18
Inspection................................................................. 19
Installation................................................................ 19
VACUUM HOSE
........................................................... 20
Removal and Installation ......................................... 21
Inspection................................................................. 21
FRONT DISC BRAKE
................................................. 23
Pad Replacement .................................................... 23
Removal................................................................... 24
Disassembly............................................................. 25
Inspection - Caliper.................................................. 25
SR20DE - M/T
FRONT DISC BRAKE
................................................. 26
Pad Replacement .................................................... 26
Installation................................................................ 28
Removal................................................................... 29
Disassembly............................................................. 29
Inspection - Caliper.................................................. 29
FRONT DISC BRAKE
................................................. 31
Inspection - Rotor .................................................... 31
Assembly ................................................................. 31
Installation................................................................ 32
REAR DISC BRAKE TYPE 1
...................................... 33
Component .............................................................. 33
Pad Replacement .................................................... 33
Removal................................................................... 35
Disassembly............................................................. 35
BR