Nissan Frontier D22. Manual - part 819

MT-82

[FS5R30A]

SERVICE DATA AND SPECIFICATIONS (SDS)

DOUBLE BAULK RING

Unit: mm (in)

Distance Between Rear Surface of Reverse Cone and Reverse Baulk Ring

ECS007ID

Unit: mm (in)

Available Snap Ring

ECS007IE

MAIN DRIVE GEAR SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

MAINSHAFT FRONT BEARING SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

VG33E model

2nd & 3rd baulk rings

VG33ER model

1st, 2nd & 3rd baulk rings

Dimension

Standard

Wear limit

A

0.7 - 0.9 (0.028 - 0.035)

0.2 (0.008)

B

0.6 - 1.1 (0.024 - 0.043)

SMT742C

Dimension

Standard

Wear limit

A

0.35 to 0.95 (0.0119 to 0.0295)

1.1 (0.043)

SMT428C

Main drive gear snap ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

1.89 (0.0744)

32204-01G60

2.03 (0.0799)

32204-01G63

1.95 (0.0768)

32204-01G61

2.07 (0.0815)

32204-01G64

1.99 (0.0783)

32204-01G62

2.11 (0.0831)

32204-01G65

Mainshaft front bearing snap ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

1.99 (0.0783)

32204-01G62

2.11 (0.0831)

32204-01G65

2.03 (0.0799)

32204-01G63

2.15 (0.0846)

32204-01G66

2.07 (0.0815)

32204-01G64

2.19 (0.0862)

32204-01G67

SERVICE DATA AND SPECIFICATIONS (SDS)

MT-83

[FS5R30A]

D

E

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A

B

MT

COUNTER GEAR REAR SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Available C-ring

ECS007IF

MAINSHAFT C-RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Available Shim and Washer

ECS007IG

TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING SHIM

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

REVERSE IDLER REAR THRUST WASHER

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Counter gear rear snap ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

1.32 (0.0520)

32236-01G00

1.56 (0.0614)

32236-01G04

1.38 (0.0543)

32236-01G01

1.62 (0.0638)

32236-01G05

1.44 (0.0567)

32236-01G02

1.68 (0.0661)

32236-01G06

1.50 (0.0591)

32236-01G03

1.74 (0.0685)

32236-01G07

Mainshaft C-ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

2.63 (0.1035)

32348-01G15

3.19 (0.1256)

32348-01G07

2.70 (0.1063)

32348-01G00

3.26 (0.1283)

32348-01G08

2.77 (0.1091)

32348-01G01

3.33 (0.1311)

32348-01G09

2.84 (0.1118)

32348-01G02

3.40 (0.1339)

32348-01G10

2.91 (0.1146)

32348-01G03

3.47 (0.1366)

32348-01G11

2.98 (0.1173)

32348-01G04

3.54 (0.1394)

32348-01G12

3.05 (0.1201)

32348-01G05

3.61 (0.1421)

32348-01G13

3.12 (0.1228)

32348-01G06

3.68 (0.1449)

32348-01G14

Counter gear end play

0.10 - 0.26 (0.0040 - 0.0102)

Dial indicator deflection

Thickness of proper shim

Part number*

0.93 - 1.02 (0.0367 - 0.0401)

0.80 (0.0315)

32218-01G00

1.01 - 1.10 (0.0398 - 0.0433)

0.88 (0.0346)

32218-01G11

1.09 - 1.18 (0.0430 - 0.0464)

0.96 (0.0378)

32218-01G12

1.17 - 1.26 (0.0461 - 0.0496)

1.04 (0.0409)

32218-01G13

1.25 - 1.34 (0.0493 - 0.0527)

1.12 (0.0441)

32218-01G14

1.33 - 1.42 (0.0524 - 0.0559)

1.20 (0.0472)

32218-01G04

1.41 - 1.50 (0.0556 - 0.0590)

1.28 (0.0504)

32218-01G15

1.49 - 1.58 (0.0587 - 0.0622)

1.36 (0.0535)

32218-01G16

1.57 - 1.66 (0.0619 - 0.0653)

1.44 (0.0567)

32218-01G17

Reverse idler gear end play

0.30 - 0.53 (0.0119 - 0.0208)

Thickness

Part number*

A

1.97 (0.0776)

32284-01G10

B

2.07 (0.0815)

32284-01G11

MT-84

[FS5R30A]

SERVICE DATA AND SPECIFICATIONS (SDS)

MTC-1

MANUAL AIR CONDITIONER

J  AIR CONDITIONER

CONTENTS

C

D

E

F

G

H

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SECTION 

A

B

MTC

PRECAUTIONS .......................................................... 3

Precautions for Supplemental Restraint System 
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Working with HFC-134a (R-134a) 

..... 3

Contaminated Refrigerant  ........................................ 4
General Refrigerant Precautions .............................. 4
Precautions for Leak Detection Dye ......................... 4
A/C Identification Label  ............................................ 5
Precautions for Refrigerant Connection  ................... 5

FEATURES OF NEW TYPE REFRIGERANT 
CONNECTION ...................................................... 5
O-RING AND REFRIGERANT CONNECTION ..... 6

Precautions for Servicing Compressor ..................... 8
Precautions for Service Equipment  .......................... 8

RECOVERY/RECYCLING EQUIPMENT .............. 8
ELECTRONIC LEAK DETECTOR  ........................ 8
VACUUM PUMP  ................................................... 9
MANIFOLD GAUGE SET ...................................... 9
SERVICE HOSES  ................................................. 9
SERVICE COUPLERS ........................................ 10
CHARGING CYLINDER ...................................... 10
THERMOMETER AND HYGROMETER ............. 10

Wiring Diagrams and Trouble Diagnosis ................ 10

PREPARATION ..........................................................11

Special Service Tools  ..............................................11
HFC-134a (R-134a) Service Tools and Equipment 

... 12

Commercial Service Tool  ....................................... 14

REFRIGERATION SYSTEM  ..................................... 15

Refrigeration Cycle ................................................. 15

REFRIGERANT FLOW  ....................................... 15
FREEZE PROTECTION  ..................................... 15
REFRIGERANT SYSTEM PROTECTION  .......... 15

Component Layout ................................................. 16

LUBRICANT ............................................................. 17

Maintenance of Lubricant Quantity in Compressor 

... 17

LUBRICANT ........................................................ 17
CHECKING AND ADJUSTING  ........................... 17

AIR CONDITIONER CONTROL  ............................... 20

Control Operation ................................................... 20

FAN CONTROL KNOB ........................................ 20
MODE CONTROL KNOB  .................................... 20
TEMPERATURE CONTROL KNOB .................... 20
RECIRCULATION (REC) SWITCH  ..................... 20
AIR CONDITIONER SWITCH  ............................. 20
REAR WINDOW DEFOGGER SWITCH (IF 
EQUIPPED) ......................................................... 20

Discharge Air Flow  ................................................. 21

TROUBLE DIAGNOSIS  ............................................ 22

How to Perform Trouble Diagnoses for Quick and 
Accurate Repair ...................................................... 22

WORK FLOW  ...................................................... 22
SYMPTOM TABLE  .............................................. 22

Component Location  .............................................. 23

ENGINE COMPARTMENT  .................................. 23
PASSENGER COMPARTMENT  ......................... 26

Wiring Diagram — Heater — .................................. 27
Wiring Diagram — A/C — ....................................... 28
Operational Check .................................................. 30

CONDITIONS: ..................................................... 30
PROCEDURE: .................................................... 30

Mode Door .............................................................. 32

TROUBLE DIAGNOSIS PROCEDURE FOR 
MODE DOOR  ...................................................... 32
MODE DOOR CONTROL LINKAGE ADJUST-
MENT .................................................................. 33

Intake Door  ............................................................. 34

TROUBLE DIAGNOSIS PROCEDURE FOR 
INTAKE DOOR .................................................... 34
INTAKE DOOR CIRCUIT  .................................... 35
CONTROL LINKAGE ADJUSTMENT  ................. 36

Blower Motor  .......................................................... 37

TROUBLE DIAGNOSIS PROCEDURE FOR 
BLOWER MOTOR  .............................................. 37
BLOWER MOTOR CIRCUIT  ............................... 37
ELECTRICAL COMPONENTS INSPECTION ..... 41

Magnet Clutch  ........................................................ 42

TROUBLE DIAGNOSIS PROCEDURE FOR 
MAGNET CLUTCH  ............................................. 42
MAGNET CLUTCH CIRCUIT  .............................. 43