Nissan Frontier D22. Manual - part 818

MT-78

[FS5R30A]

GEAR COMPONENTS

h.

Install reverse counter gear using Tool.

i.

Install reverse gear needle bearing and then install reverse main
gear, reverse idler gear and reverse idler rear thrust washer.

j.

Install reverse synchronizer hub using Tool.

●

Pay attention to its direction.

k.

Install mainshaft spacer and mainshaft rear bearing (2WD model) using Tool.

l.

Install counter gear rear end bearing using Tool.

m. Separate adapter plate from transmission case and mount

adapter plate on vise again.

SMT583A

Tool number

: ST37750000 (J34332)

SMT584A

SMT585A

Tool number

: J-26349-A, J-25726-B

Tool number

: ST37750000 (J25679-01)

SMT485C

GEAR COMPONENTS

MT-79

[FS5R30A]

D

E

F

G

H

I

J

K

L

M

A

B

MT

n.

Select proper mainshaft C-ring to minimize clearance of groove.
Refer to 

MT-83, "MAINSHAFT C-RING"

 .

o.

Install selected mainshaft C-ring, C-ring holder and mainshaft
rear snap ring.

p.

Select proper counter gear rear snap ring to minimize clearance
of groove. Refer to 

MT-83, "COUNTER GEAR REAR SNAP

RING"

 .

q.

Install selected counter gear rear snap ring.

r.

Install reverse coupling sleeve.

●

Pay attention to its direction.

Mainshaft C-ring 
groove allowable clear-
ance

: 0 - 0.1 mm (0 - 0.003 in)

SMT452A

SMT454A

Counter gear rear snap 
ring groove allowable 
clearance

0 - 0.1 mm (0 - 0.003 in)

SMT453A

SMT455A

SMT456A

MT-80

[FS5R30A]

GEAR COMPONENTS

s.

Measure each gear end play as a final check. Refer to 

MT-81,

"Gear End Play"

 .

SMT376A

SERVICE DATA AND SPECIFICATIONS (SDS)

MT-81

[FS5R30A]

D

E

F

G

H

I

J

K

L

M

A

B

MT

SERVICE DATA AND SPECIFICATIONS (SDS)

PFP:00030

General Specifications

ECS007IA

Gear End Play

ECS007IB

Unit: mm (in)

Clearance Between Single Baulk Ring and Gear

ECS007IC

Unit: mm (in)

VG33E/VG33ER

Transmission

FS5R30A

2WD

4WD

Number of speed

5

Shift pattern

Synchromesh type

Warner

Gear ratio

Number of teeth

Mainshaft

Countershaft

Drive

—

22

32

1st

3.580

32

13

2nd

2.077

30

21

3rd

1.360

29

31

4th

1.000

—

—

OD

0.811

24

43

Reverse

3.636

30

12

Reverse idler gear

22

Oil capacity 

 (US pt, Imp pt)

2.8 (5-7/8, 4-7/8) — 2WD model

5.1 (10-3/4, 9) — 4WD model

Remarks

2nd & 3rd double baulk ring type synchronizer

MT-SDS-2

Gear

End play

1st main gear

0.23 - 0.33 (0.0091 - 0.0130)

2nd main gear

0.23 - 0.33 (0.0091 - 0.0130)

3rd main gear

0.06 - 0.16 (0.0024 - 0.0063)

OD counter gear

0.23 - 0.33 (0.0091 - 0.0130)

Reverse main gear

0.33 - 0.43 (0.0130 - 0.0169)

Counter gear

0.10 - 0.26 (0.0039 - 0.0102)

Reverse idler gear

0.30 - 0.53 (0.0119 - 0.0208)

Standard

Wear limit

1st (VG33E model)

1.05 - 1.3 (0.0414 - 0.0511)

0.7 (0.028)

Main drive

1.05 - 1.3 (0.0414 - 0.0511)

OD

1.05 - 1.3 (0.0414 - 0.0511)