Nissan Frontier D22. Manual - part 814

MT-62

[FS5R30A]

CASE COMPONENTS

8.

Install front cover and gasket. 

●

Apply sealant to thread of 3 bolts shown.

●

Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to

MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"

 .

9.

Apply sealant to mating surface of adapter plate.

●

Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to

MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"

 .

10. Install rear extension or (OD gear case) together with striking

arm.

11. Install retaining pin into striking arm using Tool.

12. Install check ball and return spring and then apply sealant and

install control housing.

●

Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to

MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"

 .

13. Tighten control housing bolts.

Front cover bolts

: 16 - 21 N·m (1.6 - 2.1 kg-m, 
12 - 15 lb-ft)

SMT459A

Rear extension bolts 
(OD gear case bolts)

: 32 - 42 N·m (3.2 - 4.3 kg-m, 
24 - 31 lb-ft)

SMT461A

Tool number

ST23540000 (J25689-A)

SMT368A

SMT462A

Bolt head size

A bolts

: 12 mm (0.47 in)

B bolts

: 13 mm (0.51 in)

Control housing 
bolts

: 16 - 20 N·m (1.6 - 2.1 kg-m, 
12 - 15 lb-ft)

SMT572A

SHIFT CONTROL COMPONENTS

MT-63

[FS5R30A]

D

E

F

G

H

I

J

K

L

M

A

B

MT

SHIFT CONTROL COMPONENTS

PFP:32982

Disassembly

ECS007I4

1.

Mount adapter plate on vise using copper plates to protect
adapter plate.

2.

Remove OD and reverse fork rod.

3.

Drive out retaining pin from striking lever using Tool.

4.

While pulling out striking rod, remove striking lever and striking
interlock. Then remove 1st and 2nd, 3rd and 4th, and reverse
shift forks.

5.

Drive out retaining pin from OD shift fork using Tool.

6.

Pull out OD fork rod and then remove OD shift fork.

Inspection

ECS007I5

●

Check contact surface and sliding surface for wear, scratches,
projections or other damage.

Assembly

ECS007I6

1.

Install OD fork rod and OD shift fork. Then install retaining pin
into OD shift fork.

2.

Install 1st and 2nd, 3rd and 4th, and reverse shift forks onto coupling sleeve.

SMT373A

Tool number

: ST23540000 (J25689-A)

SMT374A

Tool number

: ST23540000 (J25689-A)

SMT398A

SMT457A

MT-64

[FS5R30A]

SHIFT CONTROL COMPONENTS

3.

Install striking rod into hole of shift forks, striking lever and inter-
lock and then install retaining pin into striking lever using Tool.

●

Make sure that striking rod moves smoothly.

4.

Install OD and reverse fork rod.

●

Apply sealant to thread of OD and reverse fork rod bolt.

Tool number

: ST23540000 (J25689-A)

OD and reverse fork rod 
bolt

: 25 - 29 N·m (2.5 - 3.0 kg-m, 
19 - 21 lb-ft)

SMT374A

GEAR COMPONENTS

MT-65

[FS5R30A]

D

E

F

G

H

I

J

K

L

M

A

B

MT

GEAR COMPONENTS

PFP:31460

Disassembly

ECS007I7

1.

Before removing gears and shafts, measure each gear end play.
Refer to 

MT-81, "Gear End Play"

 .

●

If not within specification, disassemble and check contact sur-
face of gear to hub, washer, bushing, needle bearing and
shaft.

2.

Remove rear side components on mainshaft and counter gear.

a.

Remove reverse coupling sleeve.

b.

Remove mainshaft rear snap ring and counter gear rear snap
ring.

c.

Remove C-ring holder and mainshaft C-rings from mainshaft.
Use punch and hammer to remove C-rings.

d.

Remove counter gear rear end bearing using a puller.

e.

Remove reverse idler thrust washer and reverse idler gear
(VG33E model) or snap ring, sub-gear bracket, steel ball, sub-
gear spring, sub-gear and reverse idler (VG33ER model) and
reverse idler needle bearings.

f.

Remove mainshaft rear bearing (2WD model) using Tools.

g.

Remove mainshaft spacer.

SMT376A

SMT463A

SMT377A

SMT378A

Tool number

: J-26349-A, J-25726-B