Nissan Frontier D22. Manual - part 798

MA-46

CHASSIS AND BODY MAINTENANCE

Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters

ELS000YF

WLIA0003E

CHASSIS AND BODY MAINTENANCE

MA-47

C

D

E

F

G

H

I

J

K

M

A

B

MA

Wheel Balance

ELS000YG

Maximum allowable unbalance

Dynamic (At rim flange)

10 g (0.35 oz) (one side)

Static

20 g (0.71 oz)

MA-48

CHASSIS AND BODY MAINTENANCE

MT-1

MANUAL TRANSMISSION

C  TRANSMISSION/TRANSAXLE

CONTENTS

D

E

F

G

H

I

J

K

L

M

SECTION 

A

B

MT

FS5W71C

PREPARATION ........................................................... 3

Special Service Tools  ............................................... 3
Commercial Service Tools ........................................ 5

NOISE, VIBRATION, AND HARSHNESS (NVH) 
TROUBLESHOOTING ................................................ 6

NVH Troubleshooting Chart  ..................................... 6

DESCRIPTION ............................................................ 7

CROSS-SECTIONAL VIEW ..................................... 7

ON-VEHICLE SERVICE  ............................................. 9

Replacing Rear Oil Seal ........................................... 9

REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9

Position Switch Check .............................................. 9

TRANSMISSION ASSEMBLY  .................................. 10

Removal and Installation  ........................................ 10

REMOVAL ........................................................... 10
INSTALLATION ....................................................11

Overhaul ................................................................. 12

CASE COMPONENTS ........................................ 12
GEAR COMPONENTS  ....................................... 14
SHIFT CONTROL COMPONENTS  .................... 16

CASE COMPONENTS  ............................................. 18

Disassembly ........................................................... 18
Assembly ................................................................ 19

SHIFT CONTROL COMPONENTS  .......................... 22

Disassembly ........................................................... 22
Inspection ............................................................... 22
Assembly ................................................................ 23

GEAR COMPONENTS  ............................................. 24

Disassembly ........................................................... 24
Inspection ............................................................... 26

GEARS AND SHAFTS ........................................ 26
SYNCHRONIZERS ............................................. 27
BEARINGS .......................................................... 27

Assembly ................................................................ 27

SERVICE DATA AND SPECIFICATIONS (SDS) ...... 35

General Specifications  ........................................... 35
Gear End Play ........................................................ 35
Clearance Between Baulk Ring and Gear  ............. 36

2ND & 3RD BAULK RING  ................................... 36

Available Snap Rings  ............................................. 36

MAIN DRIVE GEAR BALL BEARING SNAP 
RING ................................................................... 36
MAINSHAFT FRONT SNAP RING ...................... 36
COUNTER DRIVE GEAR SNAP RING ............... 36
OD MAINSHAFT BEARING SNAP RING  ........... 37

Available Shims  ...................................................... 37

COUNTERSHAFT FRONT BEARING SHIM  ...... 37

FS5R30A

PREPARATION ......................................................... 38

Special Service Tools  ............................................. 38
Commercial Service Tool ........................................ 40

NOISE, VIBRATION, AND HARSHNESS (NVH) 
TROUBLESHOOTING .............................................. 41

NVH Troubleshooting Chart  ................................... 41

DESCRIPTION .......................................................... 42

Description .............................................................. 42

CROSS-SECTIONAL VIEW — 2WD MODEL ..... 42
CROSS-SECTIONAL VIEW — 4WD MODEL ..... 44

ON-VEHICLE SERVICE ............................................ 46

Replacing Rear Oil Seal — 2WD Model ................. 46

REMOVAL ........................................................... 46
INSTALLATION ................................................... 46

Position Switch Check  ............................................ 46

TRANSMISSION ASSEMBLY  .................................. 48

Removal and Installation  ........................................ 48

REMOVAL ........................................................... 48
INSTALLATION ................................................... 50

Overhaul ................................................................. 51

CASE COMPONENTS  ........................................ 51
GEAR COMPONENTS  ....................................... 53
SHIFT CONTROL COMPONENTS (2/4WD 
MODELS) ............................................................ 57

CASE COMPONENTS .............................................. 59

Disassembly ........................................................... 59
Assembly ................................................................ 61