Nissan Frontier D22. Manual - part 690

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-67

[KA24DE]

C

D

E

F

G

H

I

J

K

L

M

A

EM

Cylinder Block

EBS00GSW

Unit: mm (in)

* Wear limit
** Total amount of cylinder head resurfacing and cylinder block resurfacing

Height (h

2

 )

Intake

0.24 - 0.64 (0.0094 - 0.0252)
0.34 - 0.64 (0.0134 - 0.0252)

Exhaust

0.43 - 0.73 (0.0169 - 0.0287)

Valve seat resurface limit (L)

Intake

42.02 - 42.52 (1.6543 - 1.6740)

Exhaust

42.03 - 42.53 (1.6547 - 1.6744)

Standard

Limit

Distortion

—

0.1 (0.004)

Cylinder bore

Inner diameter

Grade 1

89.000 - 89.010 (3.5039 - 3.5043)

0.2 (0.008)*

Grade 2

89.010 - 89.020 (3.5043 - 3.5047)

Grade 3

89.020 - 89.030 (3.5047 - 3.5051)

Out-of-round (X 

− Y)

Less than 0.015 (0.0006)

—

Taper (A 

− B)

Less than 0.010 (0.0004)

—

Difference in inner diameter between cylinders

Less than 0.03 (0.0012)

0.2 (0.008)

Piston-to-cylinder bore clearance

0.020 - 0.040 (0.0008 - 0.0016)

—

Cylinder block height (From crankshaft center)

246.95 - 247.05 (9.7224 - 9.7264)

0.2 (0.008)**

WBIA0177E

EM-68

[KA24DE]

SERVICE DATA AND SPECIFICATIONS (SDS)

Camshaft and Camshaft Bearing

EBS00GSX

Unit: mm (in)

* Total indicator reading

Standard

Limit

Cam height (A)

Intake

41.755 - 41.945 (1.644 - 1.651)

—

Exhaust

41.815 - 42.005 (1.646 - 1.654)

—

Wear limit of cam height

—

0.2 (0.008)

Camshaft journal to bearing clearance

0.045 - 0.090 (0.0018 - 0.0035)

0.12 (0.0047)

Inner diameter of camshaft bearing

#1 to #5 
journals

28.000 - 28.025 (1.1024 - 1.1033)

—

Outer diameter of camshaft journal 
(D)

#1 to #5 
journals

27.935 - 27.955 (1.0998 - 1.1006)

—

Camshaft runout*

Less than 0.02 (0.0008)

0.04 (0.0016)

Camshaft end play

0.070 - 0.148 (0.0028 - 0.0058)

0.2 (0.008)

Valve timing (Degree on crankshaft)

a

224

—

b

224

—

c

−1

—

d

45

—

e

7

—

f

37

—

EM120

WBIA0176E

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-69

[KA24DE]

C

D

E

F

G

H

I

J

K

L

M

A

EM

Piston, Piston Ring and Piston pin

EBS00GSY

PISTON

Unit: mm (in)

PISTON PIN

Unit: mm (in)

PISTON RING

Unit: mm (in)

Piston skirt diameter "A"

Standard

Grade No. 1

88.970 - 88.980 (3.5027 - 3.5031)

Grade No. 2

88.980 - 88.990 (3.5031 - 3.5035)

Grade No. 3

88.990 - 89.000 (3.5035 - 3.5039)

Service (Oversize)

0.5 (0.020)

89.470 - 89.500 (3.5224 - 3.5236)

1.0 (0.039)

89.970 - 90.000 (3.5421 - 3.5433)

Height "a"

Approximately 48 (1.89)

Piston pin hole diameter "d"

20.993 - 21.005 (0.8265 - 0.8270)

Piston-to-cylinder bore clearance

0.020 - 0.040 (0.0008 - 0.0016)

SEM804E

Standard

Limit

Piston pin outer diameter

20.989 - 21.001 (0.8263 - 0.8268)

—

Interference fit of piston pin to piston pin hole

−0.002 to 0.01 (−0.0001 to 0.0004)

—

Connecting rod bushing clearance

0.005 - 0.017 (0.0002 - 0.0007)

0.023 (0.0009)

Standard

Limit

Side clearance

Top

0.040 - 0.080 (0.0016 - 0.0031)

0.1 (0.004)

2nd

0.030 - 0.070 (0.0012 - 0.0028)

0.1 (0.004)

Oil

0.065 - 0.135 (0.0026 - 0.0053)

—

Ring gap

Top

0.28 - 0.52 (0.0110 - 0.0205)

1.0 (0.039)

2nd

0.45 - 0.69 (0.0177 - 0.0272)

1.0 (0.039)

Oil (rail ring)

0.20 - 0.69 (0.0079 - 0.0272)

1.0 (0.039)

EM-70

[KA24DE]

SERVICE DATA AND SPECIFICATIONS (SDS)

Connecting Rod

EBS00GSZ

Unit: mm (in)

* Without bearing

Crankshaft

EBS00GT0

Unit: mm (in)

Standard

Limit

Center distance (S)

164.95 - 165.05 (6.4941 - 6.4980)

—

Bend [per 100 mm (3.94 in)]

—

0.15 (0.0059)

Torsion [per 100 mm (3.94 in)]

—

0.30 (0.0118)

Connecting rod small end inner diameter (d)*

23.970 - 24.000 (0.9437 - 0.9449)

—

Piston pin bushing inner diameter

21.000 - 21.012 (0.8268 - 0.8272)

—

Connecting rod big end inner diameter (D)*

53.000 - 53.013 (2.0866 - 2.0871)

—

Side clearance

0.2 - 0.4 (0.008 - 0.016)

0.6 (0.024)

WBIA0178E

Main journal diameter (Dm)

Grade No. 0

59.967 - 59.975 (2.3609 - 2.3612)

Grade No. 1

59.959 - 59.967 (2.3606 - 2.3609)

Grade No. 2

59.951 - 59.959 (2.3603 - 2.3606)

Pin journal diameter (Dp)

Grade No. 0

49.968 - 49.974 (1.9672 - 1.9675)

Grade No. 1

49.962 - 49.968 (1.9670 - 1.9672)

Grade No. 2

49.956 - 49.962 (1.9668 - 1.9670)

Center distance (r)

47.95 - 48.05 (1.8878 - 1.8917)

Standard

Limit

Taper of journal and pin [A - B]

Journal

—

0.01 (0.0004)

Pin

—

0.005 (0.0002)

Out-of-round of journal and pin [X - Y]

Journal

—

0.01 (0.0004)

Pin

—

0.005 (0.0002)

Runout [TIR]*

—

0.10 (0.0039)

SEM394

EM715