Nissan Frontier D22. Manual - part 202

CLUTCH SYSTEM — HYDRAULIC TYPE

CL-7

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CAUTION:

Do not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted areas, wash it away with water immediately.

2.

Connect a transparent vinyl tube to the air bleeder as shown.

3.

Slowly depress the clutch pedal to its full stroke and release it
completely. Repeat this operation several times at 2 to 3 sec-
onds intervals.

4.

Open the air bleeder with the clutch pedal fully depressed.

5.

Close the air bleeder and tighten to specification.

6.

Release the clutch pedal and wait at least 5 seconds.

7.

Repeat steps 3 through 6 above until no more air bubbles are in
the brake fluid coming out of the vinyl tube attached to the air bleeder.

Air bleeder

: 5.9 - 9.8 N·m (0.6 - 1.0 kg-m, 
52 - 87 in-lb)

SCL203-A

CL-8

CLUTCH MASTER CYLINDER

CLUTCH MASTER CYLINDER

PFP:30610

Components

ECS007GR

Disassembly and Assembly

ECS007GS

●

Use a screwdriver to remove stopper ring while pushing push rod into cylinder.

●

When installing stopper ring, tap in lightly while pushing push rod into cylinder.

Inspection

ECS007GT

Check the following items, and replace if necessary.

●

Rubbing surface of cylinder and piston, for uneven wear, rust or damage

●

Piston with piston cup, for wear or damage

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Return spring, for wear or damage

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Reservoir, for deformation or damage

WCIA0168E

OPERATING CYLINDER

CL-9

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OPERATING CYLINDER

PFP:30620

Components

ECS007GU

Inspection

ECS007GV

Check the following items, and replace if necessary.

●

Rubbing surface of cylinder and piston, for uneven wear, rust or damage

●

Piston with piston cup, for wear or damage

●

Piston spring, for wear or damage

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Dust cover, for cracks, deformation or damage

WCIA0169E

CL-10

CLUTCH RELEASE MECHANISM

CLUTCH RELEASE MECHANISM

PFP:30502

Components

ECS007GW

Removal and Installation

ECS007GX

●

Remove release bearing.

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Install release bearing with suitable drift.

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Install retainer spring and holder spring.

WCIA0170E

CL145

WCL025

SCL217