Nissan Frontier D22. Manual - part 128

ASSEMBLY

AT-481

[RE4R01A]

D

E

F

G

H

I

J

K

L

M

A

B

AT

c.

Check to be sure that rotation direction of forward clutch assem-
bly is correct.

d.

Install thrust washer onto front of overrun clutch hub.

●

Apply petroleum jelly to the thrust washer.

●

Insert pawls of thrust washer securely into holes in over-
run clutch hub.

e.

Install overrun clutch hub onto rear internal gear assembly.

f.

Install needle bearing onto rear of overrun clutch hub.

●

Apply petroleum jelly to needle bearing.

g.

Check that overrun clutch hub rotates as shown while holding
forward clutch hub.

SAT945A

SAT946A

SAT947A

SAT948A

SAT949A

AT-482

[RE4R01A]

ASSEMBLY

h.

Place transmission case into horizontal position.

i.

Install rear internal gear, forward clutch hub and overrun clutch
hub as a unit onto transmission case.

j.

Install needle bearing onto rear internal gear.

●

Apply petroleum jelly to needle bearing.

k.

Install bearing race onto rear of front internal gear.

●

Apply petroleum jelly to bearing race.

●

Securely engage pawls of bearing race with holes in front
internal gear.

l.

Install front internal gear on transmission case.

SAT527G

SAT951A

SAT952A

SAT953A

SAT954A

ASSEMBLY

AT-483

[RE4R01A]

D

E

F

G

H

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M

A

B

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5.

Install output shaft and parking gear.

a.

Insert output shaft from rear of transmission case while slightly
lifting front internal gear.

●

Do not force output shaft against front of transmission
case.

b.

Carefully push output shaft against front of transmission case.
Install snap ring on front of output shaft.

●

Check to be sure output shaft cannot be removed in rear
direction.

c.

Install needle bearing on transmission case.

●

Pay attention to its direction — black side goes to rear.

●

Apply petroleum jelly to needle bearing.

d.

Install parking gear on transmission case.

e.

Install snap ring on rear of output shaft.

●

Check to be sure output shaft cannot be removed in for-
ward direction.

SAT216B

SAT957A

SAT217B

SAT218B

SAT960A

AT-484

[RE4R01A]

ASSEMBLY

6.

Install adapter case or rear extension.

a.

Install oil seal on adapter case or rear extension.

●

Apply ATF to oil seal.

b.

Install O-ring on revolution sensor.

●

Apply ATF to O-ring.

c.

Install revolution sensor on adapter case or rear extension.

d.

Install rear extension gasket on transmission case.

e.

Install parking rod on transmission case.

SAT157G

SAT147G

SAT963A

SAT964A