Nissan Xterra. Manual - part 622

 

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Nissan Xterra. Manual - part 622

 

 

TM-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

TRANSAXLE & TRANSMISSION

6MT: FS6R31A

SYMPTOM DIAGNOSIS  ...............................

6

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

6

NVH Troubleshooting Chart  ......................................

6

DESCRIPTION ....................................................

7

Cross-Sectional View  ................................................

7

PRECAUTION ...............................................

9

PRECAUTIONS ...................................................

9

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

9

Service Notice or Precaution .....................................

9

Precaution for Work  ..................................................

9

PREPARATION ...........................................

11

PREPARATION ..................................................

11

Special Service Tool  ...............................................

11

Commercial Service Tool  ........................................

13

PERIODIC MAINTENANCE .........................

15

M/T OIL ...............................................................

15

Changing .................................................................

15

Checking .................................................................

15

REMOVAL AND INSTALLATION ...............

16

REAR OIL SEAL  ................................................

16

Removal and Installation .........................................

16

POSITION SWITCH ............................................

17

Checking .................................................................

17

SHIFT CONTROL ...............................................

18

Removal and Installation .........................................

18

AIR BREATHER HOSE  ....................................

20

Removal and Installation  .........................................

20

UNIT REMOVAL AND INSTALLATION ......

21

TRANSMISSION ASSEMBLY  ..........................

21

Removal and Installation from Vehicle  ....................

21

UNIT DISASSEMBLY AND ASSEMBLY  ....

24

TRANSMISSION ASSEMBLY  ..........................

24

Overhaul ..................................................................

24

CASE COMPONENTS  ......................................

30

Disassembly ............................................................

30

Assembly .................................................................

33

SHIFT CONTROL COMPONENTS ...................

40

Disassembly ............................................................

40

Inspection ................................................................

43

Assembly .................................................................

43

GEAR COMPONENTS ......................................

48

Disassembly ............................................................

48

Inspection ................................................................

54

Assembly .................................................................

57

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

71

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

71

General Specification  ..............................................

71

Gear End Play  .........................................................

72

Snap Rings ..............................................................

72

Baulk Ring Clearance ..............................................

72

5AT: RE5R05A

BASIC INSPECTION  ...................................

74

DIAGNOSIS AND REPAIR WORKFLOW  ........

74

TM-2

How to Perform Trouble Diagnosis for Quick and 
Accurate Repair .....................................................
.

74

Diagnostic Work Sheet  ...........................................

75

INSPECTION AND ADJUSTMENT  ...................

77

ADDITIONAL SERVICE WHEN REPLACING 
TRANSMISSION ASSEMBLY  .................................
.

77

ADDITIONAL SERVICE WHEN REPLACING 
TRANSMISSION ASSEMBLY : Description  ..........
.

77

ADDITIONAL SERVICE WHEN REPLACING 
TRANSMISSION ASSEMBLY : Special Repair 
Requirement ..........................................................
.

77

SYSTEM DESCRIPTION  ............................

78

A/T CONTROL SYSTEM  ...................................

78

Cross-Sectional View  .............................................

78

Shift Mechanism  .....................................................

79

TCM Function  .........................................................

90

CAN Communication  ..............................................

91

Input/Output Signal of TCM  ....................................

92

Line Pressure Control .............................................

92

Shift Control ............................................................

94

Lock-up Control  ......................................................

95

Engine Brake Control  .............................................

96

Control Valve  ..........................................................

96

A/T Electrical Parts Location  ..................................

98

A/T SHIFT LOCK SYSTEM  .............................

100

System Description ................................................

100

Component Parts Location  ....................................

100

ON BOARD DIAGNOSTIC (OBD) SYSTEM  ...

101

Introduction ............................................................

101

OBD-II Function for A/T System  ............................

101

One or Two Trip Detection Logic of OBD-II  ...........

101

OBD-II Diagnostic Trouble Code (DTC)  ................

101

Malfunction Indicator Lamp (MIL)  ..........................

102

DIAGNOSIS SYSTEM (TCM)  ..........................

103

CONSULT Function (TRANSMISSION)  ................

103

Diagnosis Procedure without CONSULT ...............

108

DTC/CIRCUIT DIAGNOSIS ........................

111

U0100 LOST COMMUNICATION (ECM A) .....

111

Description .............................................................

111

On Board Diagnosis Logic .....................................

111

Possible Cause ......................................................

111

DTC Confirmation Procedure  ................................

111

Diagnosis Procedure  .............................................

111

U1000 CAN COMM CIRCUIT  ..........................

112

Description .............................................................

112

On Board Diagnosis Logic .....................................

112

Possible Cause ......................................................

112

DTC Confirmation Procedure  ................................

112

Diagnosis Procedure  .............................................

112

P0615 STARTER RELAY ................................

113

Description ............................................................

113

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

113

On Board Diagnosis Logic  ....................................

113

Possible Cause  .....................................................

113

DTC Confirmation Procedure ................................

113

Diagnosis Procedure .............................................

113

P0700 TRANSMISSION CONTROL  ................

115

Description ............................................................

115

On Board Diagnosis Logic  ....................................

115

Possible Cause  .....................................................

115

DTC Confirmation Procedure ................................

115

Diagnosis Procedure .............................................

115

P0705 TRANSMISSION RANGE SENSOR A ..

116

Description ............................................................

116

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

116

On Board Diagnosis Logic  ....................................

116

Possible Cause  .....................................................

116

DTC Confirmation Procedure ................................

116

Diagnosis Procedure .............................................

116

P0717 INPUT SPEED SENSOR A  ...................

118

Description ............................................................

118

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

118

On Board Diagnosis Logic  ....................................

118

Possible Cause  .....................................................

118

DTC Confirmation Procedure ................................

118

Diagnosis Procedure .............................................

118

P0720 OUTPUT SPEED SENSOR ...................

120

Description ............................................................

120

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

120

On Board Diagnosis Logic  ....................................

120

Possible Cause  .....................................................

120

DTC Confirmation Procedure ................................

120

Diagnosis Procedure .............................................

121

P0725 ENGINE SPEED ....................................

123

Description ............................................................

123

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

123

On Board Diagnosis Logic  ....................................

123

Possible Cause  .....................................................

123

DTC Confirmation Procedure ................................

123

Diagnosis Procedure .............................................

123

P0731 1GR INCORRECT RATIO .....................

125

Description ............................................................

125

On Board Diagnosis Logic  ....................................

125

Possible Cause  .....................................................

125

DTC Confirmation Procedure ................................

125

Diagnosis Procedure .............................................

126

P0732 2GR INCORRECT RATIO .....................

127

Description ............................................................

127

TM-3

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On Board Diagnosis Logic  ....................................

127

Possible Cause  .....................................................

127

DTC Confirmation Procedure ................................

127

Diagnosis Procedure .............................................

128

P0733 3GR INCORRECT RATIO .....................

129

Description ............................................................

129

On Board Diagnosis Logic  ....................................

129

Possible Cause  .....................................................

129

DTC Confirmation Procedure ................................

129

Diagnosis Procedure .............................................

130

P0734 4GR INCORRECT RATIO .....................

131

Description ............................................................

131

On Board Diagnosis Logic  ....................................

131

Possible Cause  .....................................................

131

DTC Confirmation Procedure ................................

131

Diagnosis Procedure .............................................

132

P0735 5GR INCORRECT RATIO .....................

133

Description ............................................................

133

On Board Diagnosis Logic  ....................................

133

Possible Cause  .....................................................

133

DTC Confirmation Procedure ................................

133

Diagnosis Procedure .............................................

134

P0740 TORQUE CONVERTER ........................

135

Description ............................................................

135

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

135

On Board Diagnosis Logic  ....................................

135

Possible Cause  .....................................................

135

DTC Confirmation Procedure ................................

135

Diagnosis Procedure .............................................

135

P0744 TORQUE CONVERTER ........................

137

Description ............................................................

137

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

137

On Board Diagnosis Logic  ....................................

137

Possible Cause  .....................................................

137

DTC Confirmation Procedure ................................

137

Diagnosis Procedure .............................................

137

P0745 PRESSURE CONTROL SOLENOID A ..

139

Description ............................................................

139

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

139

On Board Diagnosis Logic  ....................................

139

Possible Cause  .....................................................

139

DTC Confirmation Procedure ................................

139

Diagnosis Procedure .............................................

139

P1705 TP SENSOR ..........................................

141

Description ............................................................

141

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

141

On Board Diagnosis Logic  ....................................

141

Possible Cause  .....................................................

141

DTC Confirmation Procedure ................................

141

Diagnosis Procedure  .............................................

141

P1710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR ...............................................

143

Description .............................................................

143

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

143

On Board Diagnosis Logic .....................................

143

Possible Cause ......................................................

143

DTC Confirmation Procedure  ................................

143

Diagnosis Procedure  .............................................

144

Component Inspection ...........................................

145

P1721 VEHICLE SPEED SIGNAL  ..................

146

Description .............................................................

146

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

146

On Board Diagnosis Logic .....................................

146

Possible Cause ......................................................

146

DTC Confirmation Procedure  ................................

146

Diagnosis Procedure  .............................................

146

P1730 INTERLOCK  ........................................

148

Description .............................................................

148

On Board Diagnosis Logic .....................................

148

Possible Cause ......................................................

148

DTC Confirmation Procedure  ................................

148

Judgment of Interlock  ............................................

148

Diagnosis Procedure  .............................................

148

P1731 1ST ENGINE BRAKING  ......................

150

Description .............................................................

150

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

150

On Board Diagnosis Logic .....................................

150

Possible Cause ......................................................

150

DTC Confirmation Procedure  ................................

150

Diagnosis Procedure  .............................................

150

P1752 INPUT CLUTCH SOLENOID  ...............

152

Description .............................................................

152

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

152

On Board Diagnosis Logic .....................................

152

Possible Cause ......................................................

152

DTC Confirmation Procedure  ................................

152

Diagnosis Procedure  .............................................

152

P1757 FRONT BRAKE SOLENOID  ...............

154

Description .............................................................

154

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

154

On Board Diagnosis Logic .....................................

154

Possible Cause ......................................................

154

DTC Confirmation Procedure  ................................

154

Diagnosis Procedure  .............................................

154

P1762 DIRECT CLUTCH SOLENOID  ............

156

Description .............................................................

156

TM-4

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

156

On Board Diagnosis Logic .....................................

156

Possible Cause ......................................................

156

DTC Confirmation Procedure  ................................

156

Diagnosis Procedure  .............................................

156

P1767 HIGH AND LOW REVERSE CLUTCH 
SOLENOID .......................................................

158

Description .............................................................

158

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

158

On Board Diagnosis Logic .....................................

158

Possible Cause ......................................................

158

DTC Confirmation Procedure  ................................

158

Diagnosis Procedure  .............................................

158

P1772 LOW COAST BRAKE SOLENOID  ......

160

Description .............................................................

160

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

160

On Board Diagnosis Logic .....................................

160

Possible Cause ......................................................

160

DTC Confirmation Procedure  ................................

160

Diagnosis Procedure  .............................................

160

P1774 LOW COAST BRAKE SOLENOID  ......

162

Description .............................................................

162

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

162

On Board Diagnosis Logic .....................................

162

Possible Cause ......................................................

162

DTC Confirmation Procedure  ................................

162

Diagnosis Procedure  .............................................

163

MAIN POWER SUPPLY AND GROUND CIR-
CUIT .................................................................

164

Diagnosis Procedure  .............................................

164

CLOSED THROTTLE POSITION AND WIDE 
OPEN THROTTLE POSITION CIRCUIT  .........

166

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

166

Diagnosis Procedure  .............................................

166

BRAKE SIGNAL CIRCUIT  ..............................

167

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

167

Diagnosis Procedure  .............................................

167

A/T SHIFT LOCK SYSTEM  .............................

168

Description .............................................................

168

Diagnosis Procedure  .............................................

168

OVERDRIVE CONTROL SWITCH  ..................

170

CONSULT Reference Value in Data Monitor 
Mode ......................................................................

170

Diagnosis Procedure  .............................................

170

1ST POSITION SWITCH  .................................

172

CONSULT Reference Value in Data Monitor 
Mode .....................................................................

172

Diagnosis Procedure .............................................

172

ECU DIAGNOSIS INFORMATION ............

174

TCM ..................................................................

174

Reference Value  ...................................................

174

Fail-Safe ................................................................

176

DTC Inspection Priority Chart ...............................

177

DTC No. Index  ......................................................

177

WIRING DIAGRAM  ...................................

179

A/T CONTROL SYSTEM ..................................

179

Wiring Diagram  .....................................................

179

A/T SHIFT LOCK SYSTEM ..............................

186

Wiring Diagram  .....................................................

186

SYMPTOM DIAGNOSIS  ...........................

188

SYSTEM SYMPTOM  ........................................

188

Symptom Chart  .....................................................

188

PRECAUTION ...........................................

210

PRECAUTIONS  ................................................

210

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

210

Precaution for Work  ..............................................

210

Precaution for On Board Diagnosis (OBD) System 
of A/T and Engine  .................................................

210

Precaution .............................................................

211

Service Notice or Precaution  ................................

212

PREPARATION .........................................

213

PREPARATION ................................................

213

Special Service Tool  .............................................

213

Commercial Service Tool ......................................

214

PERIODIC MAINTENANCE ......................

215

A/T FLUID .........................................................

215

Checking the A/T Fluid (ATF)  ...............................

215

Changing the A/T Fluid (ATF)  ...............................

217

A/T Fluid Cooler Cleaning .....................................

218

INSPECTIONS BEFORE TROUBLE DIAG-
NOSIS ...............................................................

221

Fluid Condition Check ...........................................

221

Stall Test  ...............................................................

221

Line Pressure Test ................................................

222

ROAD TEST  .....................................................

225

Description ............................................................

225

Check Before Engine Is Started ............................

225

Check at Idle  .........................................................

225

Cruise Test - Part 1 ...............................................

226

Cruise Test - Part 2 ...............................................

228

 

 

 

 

 

 

 

Content   ..  620  621  622  623   ..