Nissan March K13. Manual - part 267

 

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Nissan March K13. Manual - part 267

 

 

EM-2

OIL PAN (LOWER)  ............................................

34

Exploded View  ........................................................

34

Removal and Installation  ........................................

34

Inspection ...............................................................

36

FUEL INJECTOR AND FUEL TUBE  .................

37

Exploded View  ........................................................

37

Removal and Installation  ........................................

37

Inspection ...............................................................

40

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................

41

Exploded View  ........................................................

41

Removal and Installation  ........................................

41

TIMING CHAIN  ..................................................

43

Exploded View  ........................................................

43

Removal and Installation  ........................................

43

Inspection ...............................................................

51

CAMSHAFT .......................................................

53

Exploded View  ........................................................

53

Removal and Installation  ........................................

53

Inspection ...............................................................

64

OIL SEAL ...........................................................

69

VALVE OIL SEAL  .....................................................

69

VALVE OIL SEAL : Removal and Installation .........

69

FRONT OIL SEAL .....................................................

69

FRONT OIL SEAL : Removal and Installation  ........

70

REAR OIL SEAL  .......................................................

70

REAR OIL SEAL : Removal and Installation  ..........

70

CYLINDER HEAD  ..............................................

72

Exploded View  ........................................................

72

Removal and Installation  ........................................

73

Disassembly and Assembly  ....................................

74

Inspection ................................................................

76

UNIT REMOVAL AND INSTALLATION  ....

79

ENGINE ASSEMBLY ........................................

79

Exploded View  ........................................................

79

Removal and Installation .........................................

79

Inspection ................................................................

82

UNIT DISASSEMBLY AND ASSEMBLY ...

84

OIL PAN (UPPER) .............................................

84

Exploded View  ........................................................

84

CYLINDER BLOCK  ...........................................

85

Exploded View  ........................................................

85

HOW TO SELECT PISTON AND BEARING  ....

87

Description ..............................................................

87

Connecting Rod Bearing .........................................

87

Main Bearing ..........................................................

89

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

92

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

92

General Specification ..............................................

92

Drive Belt  ................................................................

92

Spark Plug  ..............................................................

93

Exhaust Manifold  ....................................................

93

Camshaft .................................................................

93

Cylinder head ..........................................................

95

Cylinder Block  .........................................................

97

Main Bearing ...........................................................

99

Connecting Rod Bearing .......................................

100

PRECAUTIONS

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PRECAUTION

PRECAUTIONS

Precaution for Procedure without Cowl Top Cover

INFOID:0000000005988153

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

Precaution Necessary for Steering Wheel Rotation after Battery Disconnect

INFOID:0000000005988154

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-

tion, then disconnect both battery cables.

• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both

battery cables.

• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.

If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.

For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)

3.

Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.

4.

Perform the necessary repair operation.

5.

When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)

6.

Perform self-diagnosis check of all control units using CONSULT-III.

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000006046375

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

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PRECAUTIONS

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Draining Engine Coolant

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Drain engine coolant and engine oil when the engine is cooled.

Disconnecting Fuel Piping

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• Before starting work, check no fire or spark producing items are in the work area. 
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.

Removal and Disassembly

INFOID:0000000005988158

• When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-

structed operations. 

• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,

check that dowel pins are installed in the original position.

• Cover openings of engine system with a tape or equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and reassembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally

opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
in the step.

Inspection, Repair and Replacement

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Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

Assembly and Installation

INFOID:0000000005988160

• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the

ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.

• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for

any restriction and blockage. 

• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.

Before assembly, oil sliding surfaces well. 

• Release air within route when refilling after draining engine coolant. 
• After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and

exhaust gases for leakage.

Parts Requiring Angle Tightening

INFOID:0000000005988161

• Use the angle wrench [SST: KV10112100] for the final tightening of the following engine parts: 
- Camshaft sprocket (INT) bolt

PRECAUTIONS

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- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No the angle wrench is required as bolt flange is provided with notches for angle

tightening)

• Do not use a torque value for final tightening. 
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil. 

Liquid Gasket

INFOID:0000000005988162

REMOVAL OF LIQUID GASKET SEALING

• After removing mounting nuts and bolts, separate the mating sur-

face using the seal cutter [SST: KV10111100] (A) and remove old
liquid gasket sealing.

CAUTION:

Be careful not to damage the mating surfaces.

• Tap the seal cutter [SST: KV10111100] to insert it (B), and then

slide it (C) by tapping on the side as shown in the figure.

• In areas where the seal cutter [SST: KV10111100] is difficult to use,

lightly tap the parts using a plastic hammer to remove it.

CAUTION:

If for some unavoidable reason tool such as a screwdriver is
used, be careful not to damage the mating surfaces.

LIQUID GASKET APPLICATION PROCEDURE

1.

Using a scraper (A), remove old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquid

gasket application surface, mounting bolts, and bolt holes.

2.

Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.

3.

Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine Liquid Gasket or equivalent. 

4.

Apply liquid gasket without gaps to the specified location accord-
ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid

gasket to the groove.

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