Almera Tino V10 (2003 year). Manual

A/C air flow ...................................................ATC-27
A/C compressor clutch removal and

installation ...............................................ATC-135

A/C compressor precaution............................ATC-7
A/C HFC134a (R134a) system

precaution ...................................................ATC-4

A/C HFC134a (R134a) system service

procedure................................................ATC-128

A/C HFC134a (R134a) system service

tools...........................................................ATC-11

A/C HFC134a system service equip-

ment precaution ..........................................ATC-8

A/C lubricant (R134a)...................................ATC-20
A/C lubrication oil .......................................ATC-147
A/C operational check ..................................ATC-50
A/C performance test diagnoses..................ATC-84
A/C reray ......................................................ATC-80
A/C self-diagnoses (auto A/C)......................ATC-41
A/C service data specification ....................ATC-147
A/C system description (auto A/C) ...............ATC-22
A/C trouble diagnoses (auto A/C) ................ATC-29
A/C, A - Wiring diagram................................ATC-33
A/T fluid checking............................................AT-13
A/T fluid replacement ......................................AT-13
A/T fluid temperature sensor.........................AT-124
A/T shift lock system - Wiring diagram .........AT-403
A/T shift lock system .....................................AT-402
A/T trouble diagnoses ........................AT-56, AT-257
A/T Wiring diagram AT - 1ST ........................AT-138
A/T Wiring diagram AT - 2ND .......................AT-144
A/T Wiring diagram AT - 3RD .......................AT-150
A/T Wiring diagram AT - 4TH........................AT-156
A/T Wiring diagram AT - BA/FTS.....AT-199, AT-383
A/T Wiring diagram AT - ENG SS ...AT-132, AT-389
A/T Wiring diagram AT - FTS........................AT-121
A/T Wiring diagram AT - LPSV ........AT-168, AT-394
A/T Wiring diagram AT - MAIN......................AT-344
A/T Wiring diagram AT - OVRCSV ..AT-191, AT-373
A/T Wiring diagram AT - PNP/SW.................AT-115
A/T Wiring diagram AT - SSV/A.......AT-175, AT-363
A/T Wiring diagram AT - SSV/B.......AT-180, AT-368
A/T Wiring diagram AT - TCV ..........AT-163, AT-378
A/T Wiring diagram AT - TPS ..........AT-186, AT-358
A/T Wiring diagram AT - VSS A/T ...AT-128, AT-349
A/T Wiring diagram AT - VSSMTR ..AT-205, AT-354
ABS (anti-lock brake system).........................BR-45
ABS - Wiring diagram ....................................BR-50
ABS sensor rotor ............................................AX-23
Accelerator control system .........................FE-3, 16
Accelerator pedal position (APP)

sensor ...........EC-322, EC-328, EC-494, EC-722,

EC-728, EC-801, EC-1050, EC-1088,
EC-1162, EC-1167, EC-1209, EC-1343,
EC-1378, EC-1430, EC-1435, EC-1477

Accelerator pedal released position

learning.........................................EC-49, EC-576

Air bag disposal..............................................RS-29

Air bag precautions ...........................................GI-3
Air bag ............................................................RS-16
Air bleeding (hydraulic clutch) (5MT)..............CL-10
Air bleeding (hydraulic clutch) (6MT)................CL-8
Air bleeding for brake system.........................BR-11
Air cleaner and air duct(QG) .........................EM-16
Air cleaner and air duct(YD22DDTi) ............EM-119
Air cleaner filter(QG) ......................................EM-16
Air cleaner filter(YD22DDTi).........................EM-119
Air conditioner cut

control ............EC-42, EC-571, EC-952, EC-1266

Air flow meter - See Mass air flow

sensor.........................................EC-178, EC-654

Air mix door control linkage

adjustment ................................ATC-64, ATC-122

Air mix. door motor.......................ATC-62, ATC-122
Air spoiler, rear................................................BT-37
Alternator ........................................................SC-27
Ambient sensor...............ATC-95, ATC-97, ATC-110
Angular tightening application(QG)..................EM-5
Angular tightening

application(YD22DDTi).............................EM-109

Antenna - See Power antenna .....................EL-212
Anti-lock brake system - See ABS .................BR-45
Anti-lock brake system - Wiring

diagram .......................................................BR-50

APP2PW - Wiring diagram.........EC-1169, EC-1437
APPS - Wiring diagram..............EC-1052, EC-1345
APPS1 - Wiring diagram................EC-330, EC-730
APPS2 - Wiring diagram...............EC-496, EC-803,

EC-1090, EC-1380

APPS3 - Wiring diagram...............EC-324, EC-724,

EC-1211, EC-1479

Audio and A/C control removal and

installation - See Instrument panel .............BT-22

Audio .............................................................EL-186
Auto air conditioner - Wiring diagram ..........ATC-33
Automatic amplifier.........................ATC-39, ATC-54
Automatic transaxle number............................GI-40

Back-up lamp switch (M/T) (5MT)..................MT-17
Back-up lamp switch (M/T) (6MT)..................MT-12
Back-up lamp ..................................................EL-57
Ball joint (front) ...............................................SU-13
Barometric pressure (BARO)

sensor.....................................EC-1225, EC-1493

Basic

inspection.......EC-87, EC-595, EC-971, EC-1280

Battery ..............................................................SC-3
Baulk ring (M/T) (5MT).............................MT-26, 64
Baulk ring (M/T) (6MT) ...................................MT-18
Blower motor ..................ATC-68, ATC-73, ATC-116
Blower unit ..................................................ATC-115
Board-on lift .....................................................GI-43
Body alignment ...............................................BT-64
BOOST - Wiring diagram ...........EC-1103, EC-1393
Brake booster .................................................BR-19
Brake fluid change .........................................BR-10

ALPHABETICAL INDEX

IDX-2

Brake fluid level and line check .....................BR-10
Brake hydraulic line ........................................BR-12
Brake pedal ....................................................BR-14
Brake switch ..EC-509, EC-811, EC-1234, EC-1514
BRK/SW - Wiring diagram ............EC-510, EC-812,

EC-1235, EC-1515

Bulb specifications ........................................EL-636
Bumper, front ....................................................BT-7
Bumper, rear ...................................................BT-10

Camshaft inspection(YD22DDTi) .................EM-163
Camshaft position sensor

(CMPS)...EC-1117, EC-1123, EC-1407, EC-1413

Camshaft position sensor (PHASE) ............EC-349,

EC-745

Camshaft(QG) ................................................EM-35
Camshaft(YD22DDTi) ..................................EM-162
CAN (Controller Area Network)........AT-110, AT-307
CAN (Controller Area Network) ...EL-459, 467, 493,

514, 535, 558, 576

CAN - Wiring

diagram......EC-146, EC-652, EC-1012, EC-1319

CAN - Wiring

diagram.............EL-468, 494, 515, 536, 559, 577

CAN communication .....EC-145, EC-651, EC-1011,

EC-1318, AT-110, AT-307

CAN communication ....................EL-459, 467, 493,

514, 535, 558, 576

Canister-See EVAP canister ..........EC-549, EC-933
CHARGE - Wiring diagram ............................SC-25
Charging system ............................................SC-24
CHIME - Wiring diagram...............................EL-127
CIGAR - Wiring diagram ...............................EL-154
Cigarette lighter.............................................EL-154
Circuit breaker.................................................EL-22
CKPS - Wiring diagram.............EC-1014, EC-1108,

EC-1113, EC-1321,

EC-1398, EC-1403

Closed loop control ..........................EC-40, EC-569
Clutch cover (5MT) .........................................CL-22
Clutch cover (6MT) .........................................CL-16
Clutch disc (5MT) ...........................................CL-22
Clutch disc (6MT) ...........................................CL-16
Clutch master cylinder (5MT)..........................CL-11
Clutch master cylinder (6MT) ...........................CL-9
Clutch operating cylinder (5MT) .....................CL-14
Clutch operating cylinder (6MT)......................CL-11
Clutch pedal (5MT) .........................................CL-10
Clutch pedal (6MT) ...........................................CL-5
Clutch release bearing (5MT)...................CL-17, 20
Clutch release bearing (6MT) .........................CL-14
Clutch release mechanism (5MT) ............CL-17, 20
Clutch release mechanism (6MT) ..................CL-14
Clutch withdrawal lever (5MT)..................CL-17, 20
Clutch withdrawal lever (6MT) ........................CL-14
CMPS - Wiring diagram ............EC-1014, EC-1119,

EC-1125, EC-1321,

EC-1409, EC-1415

Coil spring (front)............................................SU-10
Coil spring (rear) ............................................SU-23
Collision diagnosis..........................................RS-64
Combination lamp, rear, removal and

installation ...................................................BT-37

Combination meter removal and instal-

lation - See Instrument panel......................BT-22

Combination meter........................................EL-100
Combination switch .........................................EL-39
Component Location (auto A/C)...................ATC-30
Compression pressure(QG) ...........................EM-60
Compression pressure(YD22DDTi) .............EM-186
Compressor clutch removal and

installation ...............................................ATC-135

Condenser ..................................................ATC-141
Connecting rod bearing clearance(QG).........EM-90
Connecting rod bearing

clearance(YD22DDTi) ..............................EM-219

Connecting rod bushing clearance(QG) ........EM-90
Connecting rod bushing

clearance(YD22DDTi) ..............................EM-214

Connecting rod(QG).......................................EM-90
Connecting rod(YD22DDTi)...........EM-211, EM-215
Console box - See Instrument panel ..............BT-22
CONSULT for engine .....................EC-116, EC-624
CONSULT-II for engine ................EC-990, EC-1299
Control lever (M/T) (5MT)...............................MT-24
Control unit .................................................ATC-108
Controller Area Network (CAN)........AT-110, AT-307
Controller Area Network (CAN) ...EL-459, 467, 493,

514, 535, 558, 576

Converter housing installation .........AT-415, AT-512
COOL/F - Wiring diagram .............EC-476, EC-783,

EC-1075, EC-1366

Coolant mixture ratio......................................MA-22
Cooling circuit (engine).............................LC-12, 33
Cooling fan control system .............................LC-40
Cooling fan motor .........................EC-483, EC-790,

EC-1087, EC-1377

Cooling fan relay ........................EC-1087, EC-1377
Coupling sleeve (M/T) (5MT) ...................MT-26, 64
Coupling sleeve (M/T) (6MT) .........................MT-18
Crankcase ventilation system - See

Positive crankcase ventilation ....EC-550, EC-934

Crankcase ventilation system ......EC-953, EC-1267
Crankshaft position sensor

(POS)..........................................EC-343, EC-738

Crankshaft position sensor

(TDC) ......EC-1106, EC-1111, EC-1396, EC-1401

Crankshaft(QG) ..............................................EM-75
Crankshaft(YD22DDTi) ................................EM-213
Cylinder block boring(QG) .............................EM-92
Cylinder block boring(QR) .............................EM-93
Cylinder block boring(YD22DDTi)................EM-217
Cylinder block(QG) ........................................EM-74
Cylinder block(YD22DDTi) ...........................EM-201
Cylinder head bolt tightening(QG) .................EM-62
Cylinder head bolt

tightening(YD22DDTi) ..............................EM-188

Cylinder head gasket

selection(YD22DDTi) ................................EM-188

ALPHABETICAL INDEX

IDX-3

Cylinder head(QG) .........................................EM-60
Cylinder head(YD22DDTi) ...........................EM-186

Data link connector for Consult.....EC-118, EC-625,

EC-990, EC-1299

Data link

connector .......EC-545, EC-546, EC-929, EC-930

Daytime light system.......................................EL-45
DEF - Wiring diagram ...................................EL-178
Diagnosis sensor unit .....................................RS-21
Diagnostic trouble code (DTC) for OBD

system ..............EC-20, EC-59, EC-554, EC-581,

EC-938, EC-960, EC-1252

Diagnostic trouble code (DTC) inspec-

tion priority chart..........................EC-83, EC-592,

EC-970, EC-1279

Diagnostic trouble code (DTC)...................EC-1272
Differential gear (FF M/T) (5MT)........MT-26, 64, 78
Differential gear (FF M/T) (6MT) ....................MT-21
Dimensions ......................................................GI-42
Dome light - See Interior lamp .......................EL-77
Door glass .......................................................BT-14
Door lock .........................................................BT-18
Door mirror ......................................................BT-62
Door trim .........................................................BT-31
Door, front .......................................................BT-13
Door, rear ........................................................BT-13
Drive belt(QG) ................................................EM-13
Drive belt(YD22DDTi)...................................EM-117
Drive shaft (front)............................................AX-10
Dropping resistor (A/T) ....................AT-172, AT-398
DTC work support ........................................EC-124
Dual pressure switch......ATC-15, ATC-81, ATC-140
Duct and grilles...........................................ATC-126

ECM input/output signal.................EC-102, EC-610
ECM power supply .........EC-139, EC-380, EC-645,

EC-755, EC-1003, EC-1310

ECM relay...................................EC-1172, EC-1440
ECM/PW - Wiring diagram.............EC-381, EC-756
ECTS - Wiring diagram.................EC-190, EC-662,

EC-1047, EC-1340

EGR function..............EC-1133, EC-1142, EC-1502
EGR volume control

valve .......................EC-1133, EC-1142, EC-1502

EGRC/V - Wiring

diagram...................EC-1136, EC-1145, EC-1504

Electric sun roof ............................................EL-252
Electric throttle control actuator ....EC-389, EC-391,

EC-404, EC-759,

EC-762, EC-775

Electrical diagnoses.........................................GI-21
Electrical load signal circuit ...........EC-540, EC-924
Electrical unit ................................................Foldout

Electrical units location .................................EL-594
Electronic ignition (EI) system .........EC-41, EC-570
Engine compartment .......................................BT-65
Engine control circuit diagram ......EC-100, EC-608,

EC-982, EC-1291

Engine control component parts

location .........................................EC-96, EC-604

Engine control module

(ECM) ........................EC-377, EC-752, EC-1153,

EC-1155, EC-1421, EC-1423

Engine control system diagram and

chart..................EC-36, EC-37, EC-565, EC-566,

EC-947, EC-948, EC-1261, EC-1262

Engine coolant temperature sensor

(ECTS).......EC-188, EC-660, EC-1046, EC-1339

Engine fail-safe system....................EC-85, EC-593
Engine oil precautions .......................................GI-7
Engine removal(QG) ......................................EM-70
Engine removal(YD22DDTi).........................EM-197
Engine room - See Engine

compartment................................................BT-65

Engine serial number ......................................GI-40
ETC1 - Wiring diagram ..................EC-392, EC-763
ETC2 - Wiring diagram ..................EC-400, EC-771
ETC3 - Wiring diagram ..................EC-405, EC-776
EVAP canister purge volume control

solenoid valve............................EC-365, EC-547,

EC-884, EC-933

EVAP canister ................................EC-549, EC-933
Evaporative emission (EVAP)

system ........................................EC-547, EC-931

Evaporator ..................................................ATC-141
Exhaust manifold(QG) ...................................EM-21
Exhaust manifold(YD22DDTi) ......................EM-128
Exhaust system.........................................FE-11, 24
Expansion valve .........................................ATC-142
Exterior ............................................................BT-37

F/PUMP - Wiring diagram.............EC-531, EC-914,

EC-1194, EC-1462

Fan control amp. ..........................ATC-70, ATC-123
FIAR - Wiring diagram ...............EC-1179, EC-1447
Final drive (FF M/T) (5MT) ................MT-48, 64, 78
Final drive (FF M/T) (6MT) ................MT-21, MT-55
Finisher, interior - See Trim ............................BT-27
Finisher, trunk lid.............................................BT-30
Floor trim .........................................................BT-27
Fluid temperature sensor (A/T) .....................AT-124
Fluids..............................................................MA-20
Fluorescent leak detector ...........................ATC-143
Flywheel (clutch) (5MT) ..................................CL-22
Flywheel (clutch) (6MT) ..................................CL-16
Flywheel runout(QG)......................................EM-95
Flywheel runout(YD22DDTi) ........................EM-221
Fog lamp, front, removal and

installation .....................................................BT-7

Fog lamp, front................................................EL-58
Fork rod (M/T) (5MT) ...............................MT-27, 65

ALPHABETICAL INDEX

IDX-4

Fork rod (M/T) (6MT) .....................................MT-59
Freeze frame data .............EC-60, EC-582, EC-961
FRO2 - Wiring diagram..................EC-817, EC-845
FRO2B1 - Wiring diagram .............EC-822, EC-852
FRO2B2 - Wiring diagram .............EC-824, EC-854
Front axle..........................................................AX-2
Front bumper ....................................................BT-7
Front combination lamp removal and

installation .....................................................BT-7

Front disc brake .............................................BR-27
Front door .......................................................BT-13
Front fog lamp removal and installation ...........BT-7
Front fog lamp.................................................EL-58
Front seat belt ..................................................RS-5
Front seat ........................................................BT-45
Front suspension ..............................................SU-2
Front washer .................................................EL-141
Front wiper ....................................................EL-141
FRPS - Wiring diagram..............EC-1061, EC-1354
FTS - Wiring diagram ................EC-1056, EC-1349
FUEL - Wiring diagram ..................EC-283, EC-298
Fuel check valve ..........................................EC-547
Fuel cut control (at no load high engine

speed)............EC-43, EC-572, EC-952, EC-1266

Fuel filter ......................................EC-956, EC-1270
Fuel gauge ....................................................EL-100
Fuel injection control system .......EC-950, EC-1264
Fuel injection system (Bank 1) ......EC-288, EC-302
Fuel injection system (Bank 2) ......EC-288, EC-302
Fuel injection system .....................EC-281, EC-296
Fuel injector adjustment

resistor ....................................EC-1177, EC-1445

Fuel injector and fuel tube(QG) .....................EM-29
Fuel injector and fuel tube(YD22DDTi)........EM-147
Fuel precautions ................................................GI-8
Fuel pressure check ........................EC-52, EC-579
Fuel pressure release ......................EC-52, EC-579
Fuel pump.......................EC-530, EC-913, EC-956,

EC-1188, EC-1270, EC-1456

Fuel rail pressure sensor ...........EC-1059, EC-1352
Fuel system ................................................FE-5, 17
Fuel temperature sensor............EC-1055, EC-1348
FUELB1 - Wiring diagram..............EC-290, EC-304
FUELB2 - Wiring diagram..............EC-291, EC-305
Fuse block ....................................................Foldout
Fuse ................................................................EL-22
Fusible link ......................................................EL-22

Garage jack and safety stand .........................GI-44
Gauges..........................................................EL-100
Gear components (M/T) (5MT) ................MT-26, 64
Gear components (M/T) (6MT) ......................MT-18
Generator - See Alternator .............................SC-27
Generic scan tool (GST) ................EC-127, EC-997
Glass ...............................................................BT-14
GLOW - Wiring

diagram ..................EC-1130, EC-1228, EC-1496

Glow plug(YD22DDTi)..................................EM-142

Glow plug ...................................EC-1227, EC-1495
Glow relay ..................EC-1129, EC-1227, EC-1495
Grease ...........................................................MA-20
Ground distribution..........................................EL-23

H/LAMP - Wiring diagram ...............................EL-42
Harness connector ............................................EL-7
Harness layout ..............................................EL-600
Hazard warning lamp ......................................EL-63
Headlamp removal and installation ..................BT-7
Headlamp washer .........................................EL-151
Headlamp ........................................................EL-42
Headlining - See Roof trim .............................BT-34
Heated oxygen sensor 1

(bank 1) ........EC-199, EC-218, EC-237, EC-415,

EC-427, EC-671, EC-686, EC-851

Heated oxygen sensor 1

(bank 2) ........EC-199, EC-218, EC-237, EC-415,

EC-427, EC-671, EC-686, EC-851

Heated oxygen sensor 1 heater

(bank 1) ......................................EC-157, EC-821

Heated oxygen sensor 1 heater

(bank 2) ......................................EC-157, EC-821

Heated oxygen sensor 1 heater ....EC-151, EC-816
Heated oxygen sensor 1...............EC-193, EC-208,

EC-230, EC-409, EC-421,

EC-665, EC-680, EC-844

Heated oxygen sensor 2

(bank 1) ........EC-253, EC-270, EC-441, EC-460,

EC-701, EC-866

Heated oxygen sensor 2

(bank 2) ........EC-253, EC-270, EC-441, EC-460,

EC-701, EC-866

Heated oxygen sensor 2 heater

(bank 1) ......................................EC-170, EC-833

Heated oxygen sensor 2 heater

(bank 2) ......................................EC-170, EC-833

Heated oxygen sensor 2 heater ....EC-165, EC-828
Heated oxygen sensor 2...............EC-247, EC-262,

EC-433, EC-452,

EC-695, EC-860

Heated seat...................................................EL-250
Heater and cooling unit (Heater core)........ATC-118
Heater unit (heater core) ............................ATC-125
Height (Dimensions) ........................................GI-42
HFC134a (R134a) system precaution............ATC-4
HFC134a (R134a) system service

procedure................................................ATC-128

HFC134a (R134a) system service tools ......ATC-11
HFC134a system service equipment

precaution ...................................................ATC-8

HO2S1 - Wiring diaram ..EC-195, EC-211, EC-233,

EC-667, EC-682

HO2S1H - Wiring diagram ...........................EC-153
HO2S2 - Wiring diagram ..............EC-249, EC-255,

EC-265, EC-273, EC-436,
EC-455, EC-463, EC-697

HO2S2H - Wiring diagram ...........................EC-167

ALPHABETICAL INDEX

IDX-5

Hood..................................................................BT-7
HORN - Wiring diagram................................EL-153
Horn ..............................................................EL-153
How to erase DTC for OBD

system............................EC-68, EC-582, EC-961

How to erase DTC .....................................EC-1272
HSEAT - Wiring diagram ......................EL-249, 250

IATS - Wiring

diagram ....................EC-185, EC-1043, EC-1336

IATSEN - Wiring diagram .............................EC-841
Identification plate............................................GI-40
Identification .....................................ATC-9, ATC-10
Idle air volume learning ...................EC-49, EC-576
Idle speed..........EC-87, EC-595, EC-971, EC-1280
Ignition coil(QG) .............................................EM-27
Ignition coil .....................................EC-514, EC-874
Ignition control system ...................EC-514, EC-874
Ignition timing ...................................EC-87, EC-595
IGNSYS - Wiring diagram..............EC-515, EC-875
ILL - Wiring diagram .......................................EL-71
Illumination ......................................................EL-70
In vehicle sensor.............ATC-97, ATC-99, ATC-111
INJE/PW - Wiring diagram.........EC-1217, EC-1485
INJECT - Wiring diagram..............EC-525, EC-908,

EC-1069, EC-1185,

EC-1222, EC-1361,

EC-1453, EC-1490

Injection nozzle(YD22DDTi).........................EM-147
Injector ...........................................EC-524, EC-907
Input shaft (FF M/T) (5MT) ................MT-35, 64, 69
Input shaft (FF M/T) (6MT) ................MT-18, MT-37
Instrument panel .............................................BT-22
Intake air temperature sensor.......EC-184, EC-840,

EC-1042, EC-1335

Intake door control linkage adjustment ........ATC-66
Intake door motor .........................ATC-65, ATC-117
Intake manifold(QG).......................................EM-18
Intake manifold(YD22DDTi) .........................EM-123
Intake sensor ..............................ATC-103, ATC-113
Intake valve timing control solenoid

valve ...........................................EC-384, EC-897

Intake valve timing

control ..........................EC-148, EC-384, EC-897

Interior lamp on-off control..............................EL-78
Interior lamp ....................................................EL-77
Interior .............................................................BT-27
ISO 15031-2 Terminology................................GI-49
ISO 15031-5 Mode 1 - 9..................EC-54, EC-958
IVC - Wiring diagram....................................EC-386
IVC/V - Wiring diagram ................................EC-899

Jacking points ..................................................GI-44

Junction box (J/B).........................................Foldout

Keyless entry system - See Multi-re-

mote control system ..................................EL-322

Knock sensor (KS) .........................EC-339, EC-734
Knuckle spindle ................................................AX-5
KS - Wiring diagram ......................EC-340, EC-735

LAN system circuit........................................ATC-56
Length (Dimensions) .......................................GI-42
License lamp ...................................................EL-54
Lifting points ....................................................GI-45
Line pressure solenoid valve ........................AT-160
Line pressure test (A/T) .....................AT-67, AT-267
Liquid gasket application(QG) .........................EM-6
Liquid gasket application(YD22DDTi) ..........EM-110
LOAD - Wiring diagram .................EC-541, EC-925
Location of electrical units ............................EL-594
Lock, door .......................................................BT-18
Lubricant (R134a) A/C......................ATC-5, ATC-20
Lubricants.......................................................MA-20
Lubrication circuit (engine) .........................LC-4, 23
Lubrication oil A/C ......................................ATC-147

M/T major overhaul (5MT) .......................MT-25, 63
M/T oil replacement (5MT) .......................MT-11, 12
M/T oil replacement (6MT) .............................MT-10
M/T removal and installation (5MT) ...............MT-19
M/T removal and installation (6MT) ...............MT-15
MAFS - Wiring diagram ................EC-180, EC-656,

EC-1032, EC-1039,
EC-1332

Magnet clutch ...............................ATC-74, ATC-135
MAIN - Wiring

diagram ......EC-139, EC-645, EC-1004, EC-1311

Main drive gear (M/T) (6MT) ..........................MT-18
Mainshaft (M/T) (5MT) .......................MT-40, 64, 74
Mainshaft (M/T) (6MT) .......................MT-18, MT-44
Malfunction indicator

(MI)................................EC-70, EC-545, EC-584,

EC-929, EC-963, EC-1273

Manual transaxle number ................................GI-41
Mass air flow sensor

(MAFS)......................EC-178, EC-654, EC-1030,

EC-1037, EC-1330

Master cylinder (clutch) (5MT) ........................CL-11
Master cylinder (clutch) (6MT)..........................CL-9
Meter .............................................................EL-100
MIL/DL - Wiring diagram...............EC-545, EC-546,

EC-929, EC-930,

EC-1250, EC-1528

ALPHABETICAL INDEX

IDX-6

MIRROR - Wiring diagram............................EL-254
Mirror defogger .............................................EL-177
Mirror, door......................................................BT-62
Misfire ...........................................................EC-334
Mode door control linkage

adjustment ................................ATC-61, ATC-121

Mode door motor..........................ATC-59, ATC-121
Model variation ................................................GI-38
Molding - See Exterior ....................................BT-37
Multi-remote control system..........................EL-322
Multiport fuel injection (MFI)

system ..........................................EC-39, EC-568

Multiport fuel injection precautions ....................GI-6

NATS (Nissan anti-theft system)

precautions ....................................................GI-3

NATS (Nissan anti-theft system)...................EL-352
NATS - Wiring diagram .................................EL-354
NVH troubleshooting (AX) ................................AX-3
NVH troubleshooting (BR)................................BR-9
NVH troubleshooting (CL) (5MT)......................CL-4
NVH troubleshooting (M/T) (5MT)..................MT-10
NVH troubleshooting (ST).................................ST-5
NVH troubleshooting (SU)..............................SU-17
NVIS (Nissan vehicle immobilizer sys-

tem) precautions ............................................GI-3

O2H1B1 - Wiring diagram ............................EC-159
O2H1B2 - Wiring diagram ............................EC-161
O2H2B1 - Wiring diagram ............................EC-172
O2H2B2 - Wiring diagram ............................EC-174
O2S1B1 - Wiring diagram.............EC-201, EC-221,

EC-240, EC-673,
EC-688

O2S1B2 - Wiring diagram.............EC-203, EC-223,

EC-242, EC-675,
EC-690

O2S2B1 - Wiring diagram.............EC-255, EC-444,

EC-703

O2S2B2 - Wiring diagram.............EC-257, EC-275,

EC-446, EC-465,
EC-705

Oil pan (engine)(QG) .....................................EM-25
Oil pan (engine)(YD22DDTi)........................EM-137
Oil pressure (engine) ..................................LC-5, 24
Oil pump (engine) .......................................LC-5, 24
Oil pump regulator valve (engine) ..............LC-7, 26
On board diagnostic

system............................EC-54, EC-581, EC-958

Operating cylinder (clutch) (5MT) ...................CL-14
Operating cylinder (clutch) (6MT) ...................CL-11
Overdrive control switch ..................AT-244, AT-342
Overheat........EC-473, EC-780, EC-1072, EC-1364
Oversize piston(QG) ......................................EM-92

Oversize piston(YD22DDTi).........................EM-217

Park/neutral position switch (A/T) .................AT-113
Park/neutral position switch (M/T)

(5MT) ..........................................................MT-17

Park/neutral position switch (M/T)

(6MT) ..........................................................MT-12

Park/Neutral position switch .........EC-504, EC-903,

EC-1239, EC-1518

Parking brake control .....................................BR-43
Parking lamp ...................................................EL-54
PCV (positive crankcase

ventilation) ..................................EC-550, EC-934

Periodic maintenance (except for

Europe).........................................................MA-4

Periodic maintenance (for Europe) ..................MA-8
PGC/V - Wiring diagram ..............................EC-367
PHASE - Wiring diagram ...............EC-350, EC-747
Piston assembly(QG) .....................................EM-92
Piston pin inspection(QG) ..............................EM-88
Piston pin inspection(YD22DDTi) ................EM-210
Piston ring inspection(QG).............................EM-89
Piston ring inspection(YD22DDTi) ...............EM-214
Piston to bore clearance(QG) ...........EM-92, EM-93
Piston to bore clearance(YD22DDTi) ..........EM-217
PNP/SW - Wiring

diagram ....................EC-506, EC-1240, EC-1519

PNPSW1 - Wiring diagram ..........................EC-904
POS - Wiring diagram....................EC-344, EC-740
POWER - Wiring diagram...............................EL-14
Power antenna ..............................................EL-212
Power door lock ............................................EL-264
Power door mirror .........................................EL-254
Power steering fluid level..................................ST-7
Power steering gear........................................ST-15
Power steering hydraulic pressure ...................ST-9
Power steering oil pressure

switch......................................EC-1243, EC-1522

Power steering oil pump .................................ST-21
Power steering pressure (PSP)

sensor.........................................EC-373, EC-892

Power steering system bleeding.......................ST-8
Power supply routing.......................................EL-11
Power window ...............................................EL-256
Precations for Leak detection dye..................ATC-9
Precautions (General) .......................................GI-4
Pressure plate - See Clutch cover

(5MT)...........................................................CL-22

Pressure plate - See Clutch cover

(6MT)...........................................................CL-16

PRGVLV - Wirng diagram ............................EC-885
PS/SEN - Wiring diagram ..............EC-374, EC-893
PST/SW - Wiring diagram .........EC-1244, EC-1523

ALPHABETICAL INDEX

IDX-7

Quick-glow system .....................EC-1227, EC-1495

Radiator ....................................................LC-16, 39
Radio - See Audio.........................................EL-186
Rear air spoiler ...............................................BT-37
Rear axle (disc brake type) ............................AX-23
Rear axle ........................................................AX-21
Rear bumper ...................................................BT-10
Rear combination lamp removal and

installation ...................................................BT-37

Rear disc brake ........................................BR-31, 39
Rear door ........................................................BT-13
Rear seat belt ...................................................RS-7
Rear seat ........................................................BT-48
Rear suspension ............................................SU-17
Rear window defogger ..................................EL-177
Rear window ...................................................BT-58
Refrigerant connection precaution .................ATC-5
Refrigerant discharging evacuating

charging ..................................................ATC-128

Refrigerant general precaution.......................ATC-4
Refrigerant lines .........................................ATC-128
Refrigerant pressure sensor .........EC-535, EC-919,

ATC-15, ATC-80,
ATC-140

Refrigeration cycle........................................ATC-15
Release bearing (clutch) (5MT)................CL-17, 20
Release bearing (clutch) (6MT) ......................CL-14
Removal and installation (A/T)......................AT-414
Reverse idler shaft (M/T) (5MT)...............MT-25, 64
Reverse idler shaft (M/T) (6MT) ........MT-18, MT-53
Reverse lamp switch (M/T) - See

Back-up lamp switch (M/T) (5MT) ..............MT-17

Reverse lamp switch (M/T) - See

Back-up lamp switch (M/T) (6MT) ..............MT-12

Reverse main gear (M/T) (5MT) ..............MT-26, 64
Reverse main gear (M/T) (6MT) ....................MT-18
Road wheel size ..............................................GI-42
Rocker cover(QG) ..........................................EM-32
Rocker cover(YD22DDTi) ............................EM-160
Roof trim .........................................................BT-34
Room lamp - See Interior lamp ......................EL-77
RP/SEN - Wiring diagram ..............EC-536, EC-920
RRO2 - Wiring diagram .................EC-829, EC-861
RRO2B1 - Wiring diagram .............EC-834, EC-867
RRO2B2 - Wiring diagram .............EC-836, EC-869

S/LOCK - Wiring diagram .....................EL-266, 293
S/SIG - Wiring diagram..............EC-1247, EC-1526
SCTC/V - Wiring diagram..........EC-1159, EC-1190,

EC-1196, EC-1201,

EC-1206, EC-1427,
EC-1458, EC-1464,

EC-1469, EC-1474

Seal - See Exterior .........................................BT-37
Seat belt pre-tensioner disposal ....................RS-29
Seat belt pre-tensioner .....................................RS-3
Seat belt, front ..................................................RS-5
Seat belt, rear...................................................RS-7
Seat, front .......................................................BT-45
Seat, rear ........................................................BT-48
SEN/PW - Wiring diagram .............EC-501, EC-808
SHIFT - Wiring diagram ................................AT-403
Shift control components (M/T) (5MT) .....MT-27, 65
Shift control components (M/T) (6MT) ...........MT-20
Shift fork (M/T) (5MT) ..............................MT-27, 65
Shift fork (M/T) (6MT).....................................MT-59
Shift lever (5MT).............................................MT-24
Shift lever (6MT).............................................MT-13
Shift lock system ...........................................AT-402
Shift schedule................................................AT-519
Shift solenoid valve A

(A/T) ................................AT-135, AT-140, AT-152

Shift solenoid valve B (A/T) .............AT-135, AT-140
Shock absorber (front)....................................SU-11
Shock absorber (rear) ....................................SU-23
Side air bag ....................................................RS-28
Side trim ..........................................................BT-27
Spark plug(QG) ..............................................EM-28
Specification value .........................EC-134, EC-640
Speedometer.................................................EL-100
Spiral cable.....................................................RS-24
Spring (Wheelarch) height ...............................SU-6
SROOF - Wiring diagram .............................EL-252
SRS - See Supplemental Restraint

System ........................................................RS-16

Stabilizer bar (front)........................................SU-12
Stall test (A/T) ....................................AT-64, AT-264
Standardized relay ............................................EL-9
START - Wiring diagram ................................SC-14
Start signal .................................EC-1247, EC-1526
Starter .............................................................SC-17
Starting system...............................................SC-13
Steering linkage ..............................................ST-15
Steering switch................................................EL-41
Steering wheel and column ............................ST-10
Steering wheel play ..........................................ST-6
Steering wheel turning force .............................ST-8
Stop lamp switch ............................EC-509, EC-811
Stop lamp ........................................................EL-56
STOP/L - Wiring diagram................................EL-56
Striking rod (M/T) (5MT)...........................MT-27, 65
Striking rod (M/T) (6MT).................................MT-20
Strut (front) (6MT) .............................................CL-5

ALPHABETICAL INDEX

IDX-8

Strut (front) .....................................................SU-10
Strut (rear) ......................................................SU-22
Sub-gear (M/T) (5MT) ....................................MT-26
Suction control

valve ......................EC-1157, EC-1199, EC-1204,

EC-1425, EC-1467, EC-1472

Sunload sensor...........ATC-100, ATC-102, ATC-112
Sunroof, electric ............................................EL-252
Sunroof............................................................BT-50
Super lock .....................................................EL-290
Supplemental Restraint System .....................RS-16
Symbols and abbreviations ...............................GI-9
Symptom matrix chart ......................EC-92, EC-600
Synchronizer (M/T) (5MT) ........................MT-26, 64
Synchronizer (M/T) (6MT) ..............................MT-18
System readiness test (SRT) code ................EC-61

Tachometer ...................................................EL-100
Tail lamp ..........................................................EL-54
TC boost control solnoid

valve.......EC-1016, EC-1101, EC-1391, EC-1510

TCC/V - Wiring diagram.............EC-1018, EC-1511
TCM circuit diagram ........................................AT-15
TCM inspection table .......................AT-107, AT-304
Thermostat................................................LC-15, 37
Three way catalyst function (Bank 1) ..........EC-360
Three way catalyst function (Bank 2) ..........EC-360
Three way catalyst function .........................EC-355
Three way catalyst precautions.........................GI-6
Throttle body(QG) ..........................................EM-20
Throttle control motor relay............EC-398, EC-769
Throttle position sensor (TPS) ......EC-310, EC-316,

EC-484, EC-490,
EC-492, EC-710,
EC-716, EC-791,

EC-797, EC-799

Throttle position switch ....................AT-245, AT-343
Throttle valve closed position

learning.........................................EC-49, EC-576

Throwout bearing - See Clutch release

bearing (5MT) .......................................CL-17, 20

Throwout bearing - See Clutch release

bearing (6MT)..............................................CL-14

Tie-rod ball joints.............................................ST-18
Tie-rod .............................................................ST-15
Tightening torque of standard bolts.................GI-48
Timing chain(QG)...........................................EM-50
Timing chain(YD22DDTi)...............EM-171, EM-176
Tire size ...........................................................GI-42
Torque converter installation............AT-415, AT-512
Tow truck towing ..............................................GI-46
TPS1 - Wiring diagram ..................EC-318, EC-718
TPS2 - Wiring diagram ..................EC-486, EC-793
TPS3 - Wiring diagram ..................EC-312, EC-712
Transmission case (M/T) (5MT)...............MT-25, 63
Transmission case (M/T) (6MT) .....................MT-17
Tread-FR&RR (Dimensions)............................GI-42
Trim .................................................................BT-27

Trouble diagnoses ...........................................GI-31
Trunk lid finisher..............................................BT-30
Trunk lid opener - See Trunk lid .....................BT-10
Trunk lid trim ...................................................BT-30
Trunk lid ..........................................................BT-10
Trunk room trim...............................................BT-30
Turbocharger charge air

cooler(YD22DDTi) ....................................EM-121

Turbocharger(YD22DDTi) ............................EM-128
TURN - Wiring diagram ..................................EL-65
Turn signal lamp .............................................EL-63
Two trip detection logic ....................EC-54, EC-581
Two-pole lift .....................................................GI-45

Under body .....................................................BT-67

Vacuum hose (brake system).........................BR-21
Vacuum hose drawing (Engine

control)..........................................EC-38, EC-567

Vacuum pump(YD22DDTi)...........................EM-143
Vacuum pump.................................................BR-23
Valve clearance(YD22DDTi) ........................EM-167
Valve guide(QG).............................................EM-66
Valve guide(YD22DDTi) ...............................EM-193
Valve lifter(YD22DDTi) .................................EM-165
Valve lifter.......................................................EM-44
Valve seat(QG)...............................................EM-67
Valve seat(YD22DDTi) .................................EM-194
Valve spring(QG)............................................EM-69
Valve spring(YD22DDTi) ..............................EM-196
Vehicle speed sensor (VSS) ..........EC-371, EC-891
Ventilation air filter ......................................ATC-124
Viscosity number (SAE) .................................MA-21
Viscous coupling (FF M/T) (5MT) ..................MT-64

WARN - Wiring diagram................................EL-116
Warning chime ..............................................EL-125
Warning lamps ..............................................EL-115
Washer, front.................................................EL-141
Water pump ..............................................LC-14, 35
Water temperature gauge .............................EL-100
Weatherstrip - See Exterior ............................BT-37
Wheel alignment (rear)...................................SU-19
Wheel bearing (front)........................................AX-3
Wheel bearing (rear) ......................................AX-22
Wheel hub (front)..............................................AX-5
Wheel hub (rear) ............................................AX-23
Wheel sensors (ABS) .....................................BR-79
Wheelarch height .............................................SU-6
Wheelbase (Dimensions) ................................GI-42
Width (Dimensions) .........................................GI-42

ALPHABETICAL INDEX

IDX-9

ENGINE LUBRICATION &

COOLING SYSTEMS

SECTION

CONTENTS

ENGINE LUBRICATION SYSTEM..................................3

Precautions ..................................................................3

LIQUID GASKET APPLICATION PROCEDURE

............3

Preparation ..................................................................3

SPECIAL SERVICE TOOLS

........................................3

Lubrication Circuit ........................................................4
Oil Pressure Check......................................................5
Oil Pump ......................................................................5

REMOVAL AND INSTALLATION

.................................5

DISASSEMBLY AND ASSEMBLY

................................6

INSPECTION

.............................................................7

REGULATOR VALVE INSPECTION

............................7

Changing Engine Oil....................................................8
Changing Oil Filter.......................................................9
Service Data and Specifications (SDS).....................10

OIL PRESSURE CHECK

..........................................10

OIL PUMP INSPECTION

..........................................10

REGULATOR VALVE INSPECTION

..........................10

OIL CAPACITY

........................................................10

ENGINE COOLING SYSTEM........................................ 11

Precautions ................................................................ 11

LIQUID GASKET APPLICATION PROCEDURE

.......... 11

Preparation ................................................................ 11

SPECIAL SERVICE TOOLS

...................................... 11

Cooling Circuit ...........................................................12
System Check............................................................12

CHECKING COOLING SYSTEM HOSES

...................12

CHECKING RADIATOR

............................................13

CHECKING RADIATOR CAP

....................................13

CHECKING COOLING SYSTEM FOR LEAKS

............13

Water Pump ...............................................................14

REMOVAL AND INSTALLATION

...............................14

INSPECTION

...........................................................14

Thermostat.................................................................15

REMOVAL AND INSTALLATION

...............................15

INSPECTION

...........................................................16

Radiator .....................................................................16

COMPONENTS

.......................................................16

Cooling Fan ...............................................................17

COMPONENTS

.......................................................17

CONTROL SYSTEM

................................................18

Changing Engine Coolant..........................................18

- DRAINING ENGINE COOLANT -

............................18

- REFILLING ENGINE COOLANT -

...........................19

- FLUSHING COOLING SYSTEM -

............................19

Overheating Cause Analysis .....................................20
Service Data and Specifications (SDS).....................21

THERMOSTAT

........................................................21

RADIATOR

..............................................................21

COOLANT CAPACITY

..............................................21

ENGINE LUBRICATION SYSTEM................................22

Precautions ................................................................22

LIQUID GASKET APPLICATION PROCEDURE

..........22

Preparation ................................................................22

SPECIAL SERVICE TOOLS

......................................22

Lubrication Circuit ......................................................23
Oil Pressure Check....................................................24
Oil Pump ....................................................................24

REMOVAL AND INSTALLATION

...............................24

DISASSEMBLY AND ASSEMBLY

..............................25

OIL PUMP INSPECTION

..........................................25

REGULATOR VALVE INSPECTION

..........................26

Changing Engine Oil..................................................27
Oil Filter Bracket ........................................................28

REMOVAL AND INSTALLATION

...............................28

Changing Oil Filter.....................................................28

REMOVAL

...............................................................29

INSTALLATION

........................................................29

Oil Cooler...................................................................30

REMOVAL AND INSTALLATION

...............................30

Service Data and Specifications (SDS).....................31

OIL PRESSURE CHECK

..........................................31

REGULATOR VALVE INSPECTION

..........................31

OIL PUMP INSPECTION

..........................................31

ENGINE OIL CAPACITY

...........................................31

ENGINE COOLING SYSTEM........................................32

Precautions ................................................................32

IDX

LIQUID GASKET APPLICATION PROCEDURE

..........32

Preparation ................................................................32

SPECIAL SERVICE TOOLS

......................................32

Cooling Circuit ...........................................................33
System Check............................................................34

CHECKING COOLING SYSTEM HOSES

...................34

CHECKING RADIATOR

............................................34

CHECKING RADIATOR CAP

....................................34

CHECKING COOLING SYSTEM FOR LEAKS

............35

Water Pump ...............................................................35

REMOVAL AND INSTALLATION

...............................35

REMOVAL

...............................................................36

INSPECTION

...........................................................36

INSTALLATION

........................................................36

Thermostat.................................................................37

REMOVAL AND INSTALLATION

...............................37

INSPECTION

...........................................................38

Radiator .....................................................................39

COMPONENTS

.......................................................39

REMOVAL AND INSTALLATION

...............................39

Cooling Fan ...............................................................40

COMPONENTS

.......................................................40

CONTROL SYSTEM

................................................40

Changing Engine Coolant..........................................40

- DRAINING ENGINE COOLANT -

............................40

- REFILLING ENGINE COOLANT -

...........................41

- FLUSHING COOLING SYSTEM -

............................41

Overheating Cause Analysis .....................................42
Service Data and Specifications (SDS).....................43

THERMOSTAT

........................................................43

RADIATOR

..............................................................43

ENGINE COOLANT CAPACITY

................................43

CONTENTS

(Cont’d)

LC-2

SEM164F

AEM080

Precautions

LIQUID GASKET APPLICATION PROCEDURE

NLLC0001

Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.

Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)

For oil pan, be sure liquid gasket diameter is 3.5 to 4.5 mm
(0.138 to 0.177 in).

For areas except oil pan, be sure liquid gasket diameter is 2.0
to 3.0 mm (0.079 to 0.118 in).

Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).

Assembly should be done within 5 minutes after coating.

Wait at least 30 minutes before refilling engine oil and engine
coolant.

Preparation

SPECIAL SERVICE TOOLS

NLLC0002

Tool number
Tool name

Description

ST25051001
Oil pressure gauge

NT050

Measuring oil pressure

ST25052000
Hose

NT559

Adapting oil pressure gauge to cylinder block

KV10115801
Oil filter wrench

NT772

Removing oil filter

WS39930000
Tube presser

NT052

Pressing the tube of liquid gasket

IDX

ENGINE LUBRICATION SYSTEM

Precautions

LC-3

SEM853F

Oil Pressure Check

NLLC0004

WARNING:

Be careful not to burn yourself, as the engine and oil may
be hot.

For M/T models, put gearshift lever in Neutral “N” posi-
tion.

Check oil level.

Remove oil pressure switch.

SLC926-A

Install pressure gauge.

Start engine and warm it up to normal operating temperature.

Check oil pressure with engine running under no-load.

Engine speed

rpm

Approximate discharge pressure

kPa (bar, kg/cm

, psi)

600

More than 98 (0.98, 1.0, 14)

2,000

More than 294 (2.94, 3.0, 43)

6,000

More than 392 (3.92, 4.0, 57)

If difference is extreme, check oil passage and oil pump
for oil leaks.

Install oil pressure switch with sealant.

: 13 - 17 N·m (1.25 - 1.75 kg-m, 9 - 12 ft-lb)

Oil Pump

REMOVAL AND INSTALLATION

NLLC0005

Make sure that O-ring is fitted properly.

Drain engine oil.

Remove drive belts.

Remove oil pan. Refer to EM-25, “OIL PAN AND OIL
STRAINER”.

Remove oil strainer.

Remove front cover. Refer to EM-50, “TIMING CHAIN”.

Install front cover.

Reinstall parts in reverse order of removal.

IDX

ENGINE LUBRICATION SYSTEM

Oil Pressure Check

LC-5

SEM855F

SEM856F

INSPECTION

NLLC0007

Using a feeler gauge, check the following clearances.
Standard clearance:

Unit: mm (in)

Body to outer rotor radial clearance 1

0.250 - 0.325 (0.0098 - 0.0128)

Inner rotor to outer rotor tip clearance
2

Below 0.18 (0.0071)

Body to inner rotor clearance 3

0.030 - 0.085 (0.0012 - 0.0033)

Body to outer rotor axial clearance 4

0.030 - 0.090 (0.0012 - 0.0035)

Inner rotor to brazed portion of hous-
ing clearance 5

0.045 - 0.091 (0.0018 - 0.0036)

SEM857FA

If the tip clearance (2) exceeds the limit, replace rotor set.

If body to rotor clearances (1, 3, 4, 5) exceed the limit,
replace front cover assembly.

SLC986AA

REGULATOR VALVE INSPECTION

NLLC0008

Visually inspect components for wear and damage.

Check oil pressure regulator valve sliding surface and valve
spring.

Coat regulator valve with engine oil.
Check that it falls smoothly into the valve hole by its own
weight.

If damaged, replace regulator valve set or front cover assem-
bly.

IDX

ENGINE LUBRICATION SYSTEM

Oil Pump (Cont’d)

LC-7

Almera Tino V10 (2003 year). Manual - part 217