Nissan Almera Tino V10. Manual - part 946

Gear End Play

NLMT0025

Unit: mm (in)

Gear

End play

1st main gear
2nd main gear
3rd input gear
4th input gear
5th input gear

0.23 - 0.43 (0.0091 - 0.0169)
0.23 - 0.58 (0.0091 - 0.0228)
0.23 - 0.43 (0.0091 - 0.0169)
0.25 - 0.55 (0.0098 - 0.0217)
0.23 - 0.48 (0.0091 - 0.0189)

Clearance Between Baulk Ring and Gear

NLMT0026

3RD, 4TH & 5TH BAULK RING

NLMT0026S01

Unit: mm (in)

Gear

Standard

Wear limit

3rd, 4th & 5th

1.0 - 1.35 (0.0394 - 0.0531)

0.7 (0.028)

1ST AND 2ND DOUBLE BAULK RING

NLMT0026S02

Unit: mm (in)

SMT806B

Dimension

Standard

Wear limit

0.6 - 0.8 (0.024 - 0.031)

0.2 (0.008)

0.6 - 1.1 (0.024 - 0.043)

REVERSE BAULK RING

NLMT0026S03

SMT581B

Dimension

Wear limit

1.2 mm (0.047 in)

SERVICE DATA AND SPECIFICATIONS (SDS)

RS5F50A

Gear End Play

MT-98

Available Snap Rings

=NLMT0027

1ST & 2ND SYNCHRONIZER HUB (AT MAINSHAFT)

NLMT0027S01

Allowable clearance

0 - 0.1 mm (0 - 0.004 in)

Thickness mm (in)

Part number*

1.95 (0.0768)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)

32269-03E03
32269-03E00
32269-03E01
32269-03E02

*: Always check with the Parts Department for the latest parts information.

3RD & 4TH SYNCHRONIZER HUB (AT INPUT SHAFT)

NLMT0027S02

Allowable clearance

0 - 0.1 mm (0 - 0.004 in)

Thickness mm (in)

Part number*

1.95 (0.0768)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)

32269-03E03
32269-03E00
32269-03E01
32269-03E02

*: Always check with the Parts Department for the latest parts information.

5TH MAIN GEAR (AT MAINSHAFT)

NLMT0027S03

Allowable clearance

0 - 0.15 mm (0 - 0.0059 in)

Thickness mm (in)

Part number*

1.95 (0.0768)
2.05 (0.0807)
2.15 (0.0846)
2.25 (0.0886)

32348-05E00
32348-05E01
32348-05E02
32348-05E03

*: Always check with the Parts Department for the latest parts information.

Available Thrust Washer

NLMT0028

4TH INPUT GEAR (AT INPUT SHAFT)

NLMT0028S01

Allowable clearance

0 - 0.06 mm (0 - 0.0024 in)

Thickness mm (in)

Part number*

4.500 (0.1772)
4.525 (0.1781)
4.550 (0.1791)
4.575 (0.1801)

32278-03E01
32278-03E02
32278-03E03
32278-03E04

*: Always check with the Parts Department for the latest parts information.

DIFFERENTIAL SIDE GEAR THRUST WASHER

NLMT0028S02

Allowable clearance between side gear and differential case with washer

0.1 - 0.2 mm (0.004 - 0.008 in)

Thickness mm (in)

Part number*

0.75 - 0.80 (0.0295 - 0.0315)
0.80 - 0.85 (0.0315 - 0.0335)
0.85 - 0.90 (0.0335 - 0.0354)
0.90 - 0.95 (0.0354 - 0.0374)

38424-E3020
38424-E3021
38424-E3022
38424-E3023

*: Always check with the Parts Department for the latest parts information.

IDX

SERVICE DATA AND SPECIFICATIONS (SDS)

RS5F50A

Available Snap Rings

MT-99

Available Shims

=NLMT0029

— INPUT SHAFT END PLAY AND MAINSHAFT AND DIFFERENTIAL SIDE BEARING PRELOAD AND
ADJUSTING SHIM

BEARING PRELOAD AND END PLAY

NLMT0029S01

Unit: mm (in)

Mainshaft bearing preload

0.06 - 0.11 (0.0024 - 0.0043)

Input shaft end play

0 - 0.05 (0 - 0.0020)

Differential side bearing preload

0.40 - 0.45 (0.0157 - 0.0177)

TOTAL TURNING TORQUE (NEW BEARING)

NLMT0029S02

Unit: N·m (kg-cm, in-lb)

Total turning torque (new bearing)

8.8 - 21.6 (90 - 220, 78 - 191)

MAINSHAFT BEARING ADJUSTING SHIM

NLMT0029S03

Thickness mm (in)

Part number*

0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
1.20 (0.0472)

32139-03E11

32139-03E00
32139-03E01
32139-03E12
32139-03E02
32139-03E03
32139-03E04
32139-03E05
32139-03E06
32139-03E07
32139-03E08
32139-03E13

*: Always check with the Parts Department for the latest parts information.

TABLE FOR SELECTING MAINSHAFT BEARING ADJUSTING SHIM(S)

NLMT0029S04

Unit: mm (in)

Dimension “C”

Suitable shim(s)

0.30 - 0.34 (0.0118 - 0.0134)

0.34 - 0.38 (0.0134 - 0.0150)
0.38 - 0.42 (0.0150 - 0.0165)
0.42 - 0.46 (0.0165 - 0.0181)
0.46 - 0.50 (0.0181 - 0.0197)
0.50 - 0.54 (0.0197 - 0.0213)
0.54 - 0.58 (0.0213 - 0.0228)
0.58 - 0.62 (0.0228 - 0.0244)
0.62 - 0.66 (0.0244 - 0.0260)
0.66 - 0.70 (0.0260 - 0.0276)
0.70 - 0.74 (0.0276 - 0.0291)
0.74 - 0.78 (0.0291 - 0.0307)
0.78 - 0.82 (0.0307 - 0.0323)
0.82 - 0.86 (0.0323 - 0.0339)
0.86 - 0.90 (0.0339 - 0.0354)
0.90 - 0.94 (0.0354 - 0.0370)
0.94 - 0.98 (0.0370 - 0.0386)
0.98 - 1.02 (0.0386 - 0.0402)
1.02 - 1.06 (0.0402 - 0.0417)
1.06 - 1.10 (0.0417 - 0.0433)
1.10 - 1.14 (0.0433 - 0.0449)
1.14 - 1.18 (0.0449 - 0.0465)
1.18 - 1.22 (0.0465 - 0.0480)
1.22 - 1.26 (0.0480 - 0.0496)
1.26 - 1.30 (0.0496 - 0.0512)
1.30 - 1.34 (0.0512 - 0.0528)
1.34 - 1.38 (0.0528 - 0.0543)
1.38 - 1.42 (0.0543 - 0.0559)
1.42 - 1.46 (0.0559 - 0.0575)
1.46 - 1.50 (0.0575 - 0.0591)

0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)

0.40 + 0.44 (0.0157 + 0.0173)
0.44 + 0.44 (0.0173 + 0.0173)
0.44 + 0.48 (0.0173 + 0.0189)
0.48 + 0.48 (0.0189 + 0.0189)
0.48 + 0.52 (0.0189 + 0.0205)
0.52 + 0.52 (0.0205 + 0.0205)
0.52 + 0.56 (0.0205 + 0.0220)
0.56 + 0.56 (0.0220 + 0.0220)
0.56 + 0.60 (0.0220 + 0.0236)
0.60 + 0.60 (0.0236 + 0.0236)
0.60 + 0.64 (0.0236 + 0.0252)
0.64 + 0.64 (0.0252 + 0.0252)
0.64 + 0.68 (0.0252 + 0.0268)
0.68 + 0.68 (0.0268 + 0.0268)
0.68 + 0.72 (0.0268 + 0.0283)
0.72 + 0.72 (0.0283 + 0.0283)
0.72 + 0.76 (0.0283 + 0.0299)
0.76 + 0.76 (0.0299 + 0.0299)
0.76 + 0.80 (0.0299 + 0.0315)

SERVICE DATA AND SPECIFICATIONS (SDS)

RS5F50A

Available Shims

MT-100

INPUT SHAFT BEARING ADJUSTING SHIM

NLMT0029S05

Thickness mm (in)

Part number*

0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
1.20 (0.0472)

32225-08E00
32225-08E01
32225-08E02
32225-08E03
32225-08E04
32225-08E05
32225-08E06
32225-08E07
32225-08E08
32225-08E09
32225-08E10

32225-08E11

*: Always check with the Parts Department for the latest parts information.

TABLE FOR SELECTING INPUT SHAFT BEARING ADJUSTING SHIM(S)

NLMT0029S06

Unit: mm (in)

Dial indicator indication

Suitable shim(s)

0.65 - 0.69 (0.0256 - 0.0272)
0.69 - 0.73 (0.0272 - 0.0287)
0.73 - 0.77 (0.0287 - 0.0303)
0.77 - 0.81 (0.0303 - 0.0319)
0.81 - 0.85 (0.0319 - 0.0335)
0.85 - 0.89 (0.0335 - 0.0350)
0.89 - 0.93 (0.0350 - 0.0366)
0.93 - 0.97 (0.0366 - 0.0382)
0.97 - 1.01 (0.0382 - 0.0398)
1.01 - 1.05 (0.0398 - 0.0413)
1.05 - 1.09 (0.0413 - 0.0429)
1.09 - 1.13 (0.0429 - 0.0445)
1.13 - 1.17 (0.0445 - 0.0461)
1.17 - 1.21 (0.0461 - 0.0476)
1.21 - 1.25 (0.0476 - 0.0492)
1.25 - 1.29 (0.0492 - 0.0508)
1.29 - 1.33 (0.0508 - 0.0524)
1.33 - 1.37 (0.0524 - 0.0539)
1.37 - 1.41 (0.0539 - 0.0555)
1.41 - 1.45 (0.0555 - 0.0571)
1.45 - 1.49 (0.0571 - 0.0587)
1.49 - 1.53 (0.0587 - 0.0602)
1.53 - 1.57 (0.0602 - 0.0618)
1.57 - 1.61 (0.0618 - 0.0634)
1.61 - 1.65 (0.0634 - 0.0650)
1.65 - 1.69 (0.0650 - 0.0665)

0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)

DIFFERENTIAL SIDE BEARING ADJUSTING SHIM

NLMT0029S07

Thickness mm (in)

Part number*

0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
1.20 (0.0472)

38453-96E00
38453-96E01
38453-96E02
38453-96E03
38453-96E04
38453-96E05
38453-96E06
38453-96E07
38453-96E08
38453-96E09
38453-96E10

38453-96E11

38453-96E12
38453-96E13

*: Always check with the Parts Department for the latest parts information.

IDX

SERVICE DATA AND SPECIFICATIONS (SDS)

RS5F50A

Available Shims (Cont’d)

MT-101

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