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Nissan Almera Tino V10. Manual - part 863

EM-108

[QG]

SERVICE DATA AND SPECIFICATIONS (SDS)

Cylinder head

29.4 (3.0, 22)

58.8 (6.0, 43)

0 (0.0, 0)

27.4 - 31.4 (2.8 - 3.2, 21 - 23)

- 55

(Angle tightening)

Cylinder head front cover

7.0 - 9.5 (0.72 - 0.96, 62 - 84)*

Flywheel (M/T)

83.4 - 93.2 (8.5 - 9.5, 62 - 68)

Drive plate (A/T)

93.2 - 103 (9.5 - 10.5, 69 - 75)

Connecting rod bearing cap

13.72 - 15.68 (1.4 - 1.5, 10.2 - 11.5)

- 40

(Angle tightening)

Knock sensor

20.6 - 26.5 (2.1 - 2.7, 15 - 20)

Crankshaft position sensor (POS)

7.2 - 10.8 (0.8 - 1.1, 64 - 95)*

Rear oil seal retainer

6.3 - 8.3 (0.65 - 0.84, 56 - 73)*

Signal plate

7.6 - 9.2 (0.78 - 0.93, 68 - 81)*

PRECAUTIONS

EM-109

[YD]

[YD]

PRECAUTIONS

PFP:00001

Precautions for Drain Coolant

EBS00QEX

●

Drain coolant when engine is cooled.

Precautions for Disconnecting Fuel Piping

EBS00QEY

●

Before starting work, make sure no fire or spark producing items are in the work area.

●

Release fuel pressure before disassembly.

●

After disconnecting pipes, plug openings to stop fuel leakage.

Precautions for Removal and Disassembly

EBS00QEZ

●

When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.

●

Exercise maximum care to avoid damage to mating or sliding surfaces.

●

Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.

●

Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.

●

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.

Precautions for Inspection, Repair and Replacement

EBS00QF0

●

Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way,
and replace if necessary.

Precautions for Assembly and Installation

EBS00QF1

●

Use torque wrench to tighten bolts or nuts.

●

When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.

●

Replace with new gasket, packing, oil seal or O-ring.

●

Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.

●

Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.

●

Release air within route after draining coolant.

●

After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems
for leakage.

Parts Requiring Angular Tightening

EBS00QF2

●

Use an angle wrench for the final tightening of the following engine parts:

–

Cylinder head bolts

–

Main bearing cap bolts

–

Connecting rod cap nuts

–

Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)

●

Do not use a torque value for final tightening.

●

The torque value for these parts are for a preliminary step.

●

Ensure thread and seat surfaces are clean and coated with engine oil.

EM-110

[YD]

PRECAUTIONS

Precautions for Liquid Gasket

EBS00QF3

REMOVAL OF LIQUID GASKET SEALING

●

After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the liquid gasket.

CAUTION:

Be careful not to damage the mating surfaces.

●

In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.

CAUTION:

If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.

LIQUID GASKET APPLICATION PROCEDURE

Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.

●

Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.

Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.

Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.

Apply the gasket without breaks to the specified location with the
specified dimensions.

●

If there is a groove for the liquid gasket application, apply the
gasket to the groove.

●

As for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read this service manual.

●

Within five minutes of gasket application, install the mating com-
ponent.

●

If the liquid gasket protrudes, wipe it off immediately.

●

Do not retighten after the installation.

●

After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.

CAUTION:

If there are specific instructions in this service manual, observe
them.

PBIC0275E

PBIC0003E

EMA0622D

SEM159F

PREPARATION

EM-111

[YD]

PREPARATION

PFP:00002

Special Service Tools

EBS00QF4

Tool number
Tool name

Description

ST0501S000
Engine stand assembly
1 ST05011000
Engine stand
2 ST05012000
Base

Disassembling and assembling

KV10106500
Engine stand shaft

KV11105900
Engine sub-attachment

Used with KV10106500

KV10115600
Valve oil seal drift

Installing valve oil seal
Use side A.
Side A
a: 20 (0.79) dia.
b: 13 (0.51) dia.
c: 10.3 (0.406) dia.
d: 8 (0.31) dia.
e: 10.7 (0.421)
f: 5 (0.20)
Unit: mm (in)

KV10107902
Valve oil seal puller
1 KV10116100
Valve oil seal puller adapter

Removing valve oil seal

KV11103000
Injection pump drive gear puller

Removing crankshaft pulley

NT042

NT028

NT799

NT603

NT605

NT676

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