Nissan Pathfinder (2012 year). Manual - part 403

 

  Index      Manuals     Nissan Pathfinder (2012 year) - Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     401      402      403      404     ..

 

 

Nissan Pathfinder (2012 year). Manual - part 403

 

 

PRECAUTIONS

HA-5

< PRECAUTION >

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

• If you choose to perform the repair, recover the refrigerant using only 

dedicated equipment and contain-

ers. Do not recover contaminated refrigerant into your existing service equipment.

 If your facility does

not have dedicated recovery equipment, you may contact a local refrigerant product retailer for available ser-

vice. This refrigerant must be disposed of in accordance with all federal and local regulations. In addition,

replacement of all refrigerant system components on the vehicle is recommended.

• If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact NISSAN Cus-

tomer Affairs for further assistance.

General Refrigerant Precaution

INFOID:0000000007356295

WARNING:

• Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the

refrigerant every time an air conditioning system is discharged.

• Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or air

conditioning system.

• Do not store or heat refrigerant containers above 52

°

C (125

°

F).

• Do not heat a refrigerant container with an open flame; if container warming is required, place the

bottom of the container in a warm pail of water.

• Do not intentionally drop, puncture, or incinerate refrigerant containers.

• Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.

• Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent suf-

focation.

• Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condition-

ing systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a) have

been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury or

property damage. Additional health and safety information may be obtained from refrigerant manu-

facturers.

Precaution for Leak Detection Dye

INFOID:0000000007356296

• The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet

(UV) lamp is required to illuminate the dye when inspecting for leaks.

• Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of

the fluorescent dye.

• The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-

rescent dye leak detector should be used in conjunction with an electronic refrigerant leak detector (J-

41995).

• For your safety and the customer's satisfaction, read and follow all manufacturer's operating instructions and

precautions prior to performing work.

• A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal should

only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995).

• Always remove any remaining dye from the leak area after repairs are complete to avoid a misdiagnosis dur-

ing a future service.

• Do not allow dye to come into contact with painted body panels or interior components. If dye is spilled,

clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period of

time 

cannot be removed

.

• Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).

• Do not use more than one refrigerant dye bottle (1/4 ounce / 7.4 cc) per A/C system.

• Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use HFC-

134a (R-134a) leak detection dye in CFC-12 (R-12) A/C systems or CFC-12 (R-12) leak detection dye in

HFC-134a (R-134a) A/C systems or A/C system damage may result.

• The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure occurs.

A/C Identification Label

INFOID:0000000007356297

Vehicles with factory installed fluorescent dye have this identification label on the underside of hood.

Precaution for Refrigerant Connection

INFOID:0000000007356298

A new type refrigerant connection has been introduced to all refrigerant lines except the following locations.

• Expansion valve to cooling unit

• Evaporator pipes to evaporator (inside cooling unit)

August 2012

2012 Pathfinder

HA-6

< PRECAUTION >

PRECAUTIONS

• Refrigerant pressure sensor

FEATURES OF NEW TYPE REFRIGERANT CONNECTION

• The O-ring has been relocated. It has also been provided with a groove for proper installation. This reduces

the possibility of the O-ring being caught in, or damaged by, the mating part. The sealing direction of the O-

ring is now set vertically in relation to the contacting surface of the mating part to improve sealing character-

istics.

• The reaction force of the O-ring will not occur in the direction that causes the joint to pull out, thereby facili-

tating piping connections.

O-RING AND REFRIGERANT CONNECTION

SHA815E

August 2012

2012 Pathfinder

PRECAUTIONS

HA-7

< PRECAUTION >

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

Front A/C Compressor and Condenser - VK56DE

AWIIA1537GB

1.

High-pressure service valve

2.

Clip

3.

Front high-pressure A/C pipe

4.

Refrigerant pressure sensor

5.

Condenser

6.

Compressor shaft seal

7.

Front high-pressure flexible A/C hose

8.

Front low-pressure flexible A/C hose 9.

Low-pressure service valve

10. Front low-pressure A/C pipe

11. Front expansion valve

12. Front A/C drain hose

Vehicle front

August 2012

2012 Pathfinder

HA-8

< PRECAUTION >

PRECAUTIONS

Front A/C Compressor and Condenser - VQ40DE

AWIIA1538GB

1.

High-pressure service valve

2.

Clip

3.

Front high-pressure A/C pipe

4.

Refrigerant pressure sensor

5.

Condenser

6.

Compressor shaft seal

7.

Front high-pressure flexible A/C hose

8.

Front low-pressure flexible A/C hose 9.

Low-pressure service valve

10. Front low-pressure A/C pipe

11. Front expansion valve

12. Front A/C drain hose

Vehicle front

August 2012

2012 Pathfinder

PRECAUTIONS

HA-9

< PRECAUTION >

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

Rear A/C

CAUTION:

The new and former refrigerant connections use different O-ring configurations. Do not confuse O-

rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or

around the connection.

O-Ring Specifications

AWIIA1539GB

1.

Rear high- and low-pressure A/C pipes

2.

Rear heater core hoses

3.

Underfloor rear high- and low-pres-
sure A/C and heater core pipes

4.

Rear expansion valve

5.

Rear drain hose

Vehicle front

August 2012

2012 Pathfinder

HA-10

< PRECAUTION >

PRECAUTIONS

*: Always check with the Parts Department for the latest parts information.

WARNING:

Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is

less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.

CAUTION:

When replacing or cleaning refrigerant cycle components, observe the following.

• When the compressor is removed, store it in the same position as it is when mounted on the car.

Failure to do so will cause oil to enter the low pressure chamber.

• When connecting tubes, always use a torque wrench and a back-up wrench.

• After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.

• When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-

tion. Do not remove the seal caps of pipes and other components until just before required for con-

nection.

• Allow components stored in cool areas to warm to working area temperature before removing seal

caps. This prevents condensation from forming inside A/C components.

• Thoroughly remove moisture from the refrigeration system before charging the refrigerant.

• Always replace used O-rings.

• When connecting tube, apply oil to circle of the O-rings shown in illustration. Be careful not to apply

oil to threaded portion.

Oil name: NISSAN A/C System Oil Type S or equivalent.

• O-ring must be closely attached to dented portion of tube.

• When replacing the O-ring, be careful not to damage O-ring and tube.

• Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that

the O-ring is installed to tube correctly.

• After connecting line, conduct leak test and make sure that there is no leakage from connections.

When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then tighten

connections of seal seat to the specified torque.

Connection 

type

O-ring 

size

D mm (in)

W mm (in)

New

8

6.8 (0.268)

1.85 (0.0728)

Former

10

9.25 (0.3642)

1.78 (0.0701)

New

12

10.9 (0.429)

2.43 (0.0957)

Former

11.0 (0.433)

2.4 (0.094)

New

16

13.6 (0.535)

2.43 (0.0957)

Former

14.3 (0.563)

2.3 (0.091)

New

19

16.5 (0.650)

2.43 (0.0957)

Former

17.12 (0.6740)

1.78 (0.0701)

New

24

21.8 (0.858)

2.4 (0.094)

SHA814E

August 2012

2012 Pathfinder

PRECAUTIONS

HA-11

< PRECAUTION >

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

Precaution for Service of Compressor

INFOID:0000000007356299

Plug all openings to prevent moisture and foreign matter from entering.

When the compressor is removed, store it in the same position as it is when mounted on the car.

When replacing or repairing compressor, follow “Maintenance of Oil Quantity in Compressor”

exactly. Refer to 

HA-27, "Maintenance of Oil Quantity in Compressor"

.

Keep friction surfaces between clutch and pulley clean. If the surface is contaminated with oil, wipe

it off by using a clean waste cloth moistened with thinner.

After compressor service operation, turn the compressor shaft by hand more than 5 turns in both

directions. This will equally distribute oil inside the compressor. After the compressor is installed,

let the engine idle and operate the compressor for 1 hour.

After replacing the compressor magnet clutch, apply voltage to the new one and check for normal

operation. Refer to 

HA-40, "Removal and Installation for Compressor Clutch"

.

Precaution for Service Equipment

INFOID:0000000007356300

RECOVERY/RECYCLING EQUIPMENT

Follow the manufacturer's instructions for machine operation and machine maintenance. Never introduce any

refrigerant other than that specified into the machine.

ELECTRONIC LEAK DETECTOR

Follow the manufacturer's instructions for tester operation and tester maintenance.

VACUUM PUMP

1.

Plug

2.

O-ring

A.

Torque wrench

B.

Apply oil

C.

Do not apply oil to thread

D.

No good

E.

Good

WJIA1994E

August 2012

2012 Pathfinder

HA-12

< PRECAUTION >

PRECAUTIONS

The oil contained inside the vacuum pump is not compatible with the

specified oil for HFC-134a (R-134a) A/C systems. The vent side of

the vacuum pump is exposed to atmospheric pressure so the vac-

uum pump oil may migrate out of the pump into the service hose.

This is possible when the pump is switched off after evacuation (vac-

uuming) and hose is connected to it.

To prevent this migration, use a manual valve situated near the

hose-to-pump connection, as follows.

• Usually vacuum pumps have a manual isolator valve as part of the

pump. Close this valve to isolate the service hose from the pump.

• For pumps without an isolator, use a hose equipped with a manual

shut-off valve near the pump end. Close the valve to isolate the

hose from the pump.

• If the hose has an automatic shut off valve, disconnect the hose

from the pump: as long as the hose is connected, the valve is open

and lubricating oil may migrate.

Some one-way valves open when vacuum is applied and close

under a no vacuum condition. Such valves may restrict the pump's

ability to pull a deep vacuum and are not recommended.

MANIFOLD GAUGE SET

Be certain that the gauge face indicates HFC-134a (R-134a). Make

sure the gauge set has 1/2

-16 ACME threaded connections for ser-

vice hoses. Confirm the set has been used only with refrigerant

HFC-134a (R-134a) along with specified oil.

SERVICE HOSES

Be certain that the service hoses display the markings described

(colored hose with black stripe). All hoses must include positive shut-

off devices (either manual or automatic) near the end of the hoses

opposite the manifold gauge.

SERVICE COUPLERS

RHA270D

SHA533D

RHA272D

August 2012

2012 Pathfinder

 

 

 

 

 

 

 

Content      ..     401      402      403      404     ..