Nissan Pathfinder (2012 year). Manual - part 216

 

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Nissan Pathfinder (2012 year). Manual - part 216

 

 

TRANSFER ASSEMBLY

DLN-293

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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19. Remove the mainshaft rear bearing from the mainshaft using

suitable tools.

20. Remove the retainer from the mainshaft.

21. Remove the snap ring from the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

22. Remove the oil pump assembly from the mainshaft.

23. Remove the snap ring from the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

24. Remove the clutch gear from the mainshaft.

25. Remove the snap ring from the L-H shift rod assembly using

suitable tool.

CAUTION:

Do not reuse snap ring.

26. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

27. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

28. Remove the mainshaft from the sun gear assembly.
29. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

30. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

WDIA0135E

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

August 2012

2012 Pathfinder

DLN-294

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

31. Remove the snap ring from the sun gear.

CAUTION:

• Do not reuse snap ring.

• Do not damage sun gear or input bearing.

32. Press the sun gear assembly and planetary carrier assembly

from the front case using Tool.

33. Remove the snap ring from the front case.

CAUTION:

Do not reuse snap ring.

34. Remove the internal gear from the front case.

35. Remove the snap ring from the front case.

CAUTION:

Do not reuse snap ring.

PDIA0099E

Tool number

: KV38100200 ( — )

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E

August 2012

2012 Pathfinder

TRANSFER ASSEMBLY

DLN-295

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36. Remove the input bearing from the front case using Tool.

37. Remove the baffle plate from the front case.
38. Remove the breather tube from the front case.

INSPECTION AFTER DISASSEMBLY 

Case

Check the contact surfaces of the shift rod and bearing for wear and

damage. If any is found, replace with a new one.

Sleeve

Check the items below. If necessary, replace them with new ones.

• Damage and excessive wear of the contact surfaces of the

sprocket, mainshaft and sleeve.

• Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Tool number

: KV38100200 ( — )

PDIA0104E

PDIA0105E

PDIA0145E

PDIA0136E

August 2012

2012 Pathfinder

DLN-296

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

Check the items below. If necessary, replace them with new ones.

• Damage, peeling, uneven wear and bending of the shaft.

• Excessive wear, damage and peeling of the gear.

Bearing

Check the bearing for damage and rough rotation. If necessary,

replace it with a new one.

ASSEMBLY

1. Install the breather tube.

CAUTION:

Install breather tube in the direction shown.

2. Install the baffle plate to the front case. Tighten the bolt to the

specified torque. Refer to 

DLN-154, "Component Parts Loca-

tion"

.

CAUTION:

Install baffle plate by pushing it in the direction shown

while tightening the bolt.

SDIA2790E

MTF0041D

PDIA0107E

SDIA2479E

August 2012

2012 Pathfinder

TRANSFER ASSEMBLY

DLN-297

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3. Install the input bearing to the front case using Tool.

4. Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

5. Install the internal gear with the groove facing up into the front

case.

6. Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

7. Install the planetary carrier assembly and sun gear assembly to

the front case using Tool.

Tool number

: ST30720000 (J-25405)

PDIA0108E

PDIA0103E

PDIA0102E

PDIA0101E

Tool number

: KV38100200 ( — )

SDIA2791E

August 2012

2012 Pathfinder

DLN-298

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

8. Install the new snap ring to the sun gear.

CAUTION:

• Do not reuse snap ring.

• Do not damage sun gear.

9. Set the L-H sleeve together with the L-H shift fork assembly onto

the planetary carrier assembly.

10. Install the control shift rod assembly to the front case.

CAUTION:

Set pin of L-H shift fork assembly into the groove of drum

cam.

11. Turn the control shift rod assembly fully counterclockwise.

12. Install the L-H shift rod assembly through the L-H shift fork

assembly opening to the front case.

CAUTION:

Set pin of L-H shift rod assembly into the groove of drum

cam.

13. Install the mainshaft to the sun gear assembly.

14. Install the drive chain to the front drive shaft and sprocket.

CAUTION:

Install with the Identification mark of drive chain on the side

of the rear bearing of front drive shaft.

PDIA0099E

SDIA2438E

WDIA0215E

WDIA0216E

PDIA0110E

August 2012

2012 Pathfinder

TRANSFER ASSEMBLY

DLN-299

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15. Install the drive chain together with the front drive shaft and

sprocket to the front case.

16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-

shaft.

CAUTION:

• Install with proper orientation of 2-4 sleeve.

• Install 2-4 shift fork with engaging the grooves of 2-4 shift

fork in the retaining pin of 2-4 shift bracket.

17. Install the new snap ring to the L-H shift rod assembly using suit-

able tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

SDIA2464E

SDIA2467E

SDIA2463E

SDIA2462E

SDIA2461E

August 2012

2012 Pathfinder

DLN-300

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification

hole, and then align locating hole of retainer to the L-H shift

rod assembly.

23. Install the mainshaft rear bearing to the mainshaft using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming

dislodged from mainshaft.

24. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod.

26. Apply liquid gasket to the mating surface of the front case. 

Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to 

GI-14, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to 

DLN-154,

"Component Parts Location"

.

CAUTION:

Be sure to install the harness brackets and air breather

hose clamp.

SDIA2468E

Tool number

: KV32102700 ( — )

SDIA2469E

SDIA2430E

WDIA0217E

SDIA3422E

August 2012

2012 Pathfinder

 

 

 

 

 

 

 

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