Nissan Pathfinder (2010 year). Manual - part 98

 

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Nissan Pathfinder (2010 year). Manual - part 98

 

 

BR-54

< DISASSEMBLY AND ASSEMBLY >

REAR DISC BRAKE

3. Place a wooden block in the cylinder body and blow air into the

union bolt hole to remove the piston and piston boot as shown.

WARNING:

Do not get your fingers caught between the piston and

wooden block.

4. Remove the piston boot from the piston.

CAUTION:

Do not reuse piston boot.

5. Remove piston seal from cylinder body, using a suitable tool.

CAUTION:

Be careful not to damage cylinder body inner wall.

6. Remove the bleed valve and cap.

CALIPER INSPECTION

Cylinder Body

• Check inside surface of cylinder for score, rust wear, damage or foreign materials. If any of the above condi-

tions are observed, replace cylinder body.

• Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine emery paper.

Replace cylinder body if necessary.

CAUTION:

• Use new brake fluid for cleaning. Do not use mineral oils such as gasoline or kerosene. 

Torque Member

Check the torque member for wear, cracks, and damage. If damage or deformation is present, replace the

torque member.

Piston

Check the piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the above

conditions are observed. 

CAUTION:

Piston sliding surface is plated, do not polish with emery paper even if rust or foreign materials are

stuck to sliding surface.

Sliding Pin Bolts and Sliding Pin Boots

Check the sliding pins and sliding pin boots for wear, damage, and cracks. If damage or deformation is

present, replace the affected part.

ASSEMBLY

CAUTION:

Use NISSAN Rubber Grease when assembling.

1. Install the bleed valve and cap.

BRD0041D

JPFIA0038ZZ

2010 Pathfinder

REAR DISC BRAKE

BR-55

< DISASSEMBLY AND ASSEMBLY >

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2. Apply rubber grease to the new piston seal (1) and insert the

new piston seal (1) into the groove on the cylinder body.

CAUTION:

Do not reuse piston seal.

3. Apply rubber grease to the new piston boot (1). Cover the piston

end (2) with the piston boot (1), and then install the cylinder side

lip on the piston boot (1) securely into the groove on the cylinder

body.

CAUTION:

• Do not reuse piston boot.

• Press pistons in evenly and vary the pressing points to

prevent the cylinder inner wall from being damaged.

4. Install the piston (1) into the cylinder body and insert the piston

boot (2) side lip into the piston groove as shown. 

CAUTION:

Press pistons in evenly and vary the pressing points to pre-

vent the cylinder inner wall from being damaged.

5. Apply rubber grease to the sliding pin boots, then install the sliding pins and sliding pin boots on the torque

member.

6. Install the cylinder body on the torque member. Refer to 

BR-45, "Removal and Installation of Brake Cali-

per and Disc Rotor"

.

JPFIA0039ZZ

JPFIA0040ZZ

JPFIA0041ZZ

2010 Pathfinder

BR-56

< SERVICE DATA AND SPECIFICATIONS (SDS) 

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000005260230

Unit: mm (in)

Brake Pedal

INFOID:0000000005260231

ADJUSTABLE PEDAL

Unit: mm (in)

CAUTION:

Application

VQ40

VK56

Front brake

Brake model

CLZ33VB

Rotor outer diameter 

×

 thickness

296 

×

 28 (11.654 

×

 1.102)

320 x 28 (12.598 x 1.102)

Pad Length 

×

 width 

×

 thickness

140 

×

 51.5 

×

 10.0 (5.512 

×

 2.028 

×

 

0.394)

130 

×

 52.3 

×

 11.0 (5.118 

×

 2.059 

×

 

0.433)

Cylinder bore diameter (each)

46.4 (1.827)

45.0 (1.772)

Rear brake 

Brake model

CLZ14VB

Rotor outer diameter 

×

 thickness

308 

×

 18 (12.126 

×

 0.709)

Pad Length 

×

 width 

×

 thickness

87.6 

×

 37.0 

×

 11.0 (3.449 

×

 1.457 

×

 0.433)

Cylinder bore diameter

38.1 (1.500)

Control valve

Valve model

Electric brake force distribution

Brake booster

Booster model

C215T

Diaphragm diameter

215 (8.465)

Recommended brake fluid

Refer to 

MA-16, "For North America"

.

Pedal free height (H) with pedal in forward most position

182.1 (7.17)

Pedal travel (T)
[Depressed under a force of 490 N (50 kg, 110 lb) with engine running]

153 (6.02)

Clearance between pedal stopper and threaded end of stop lamp switch and ASCD switch

0.74 - 1.96 (0.029 - 0.077)

ALFIA0149ZZ

2010 Pathfinder

SERVICE DATA AND SPECIFICATIONS (SDS)

BR-57

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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When equipped with adjustable pedal, the pedal must be in the forward most position (closest to the floor) for pedal height
adjustment.

STANDARD PEDAL

Unit: mm (in)

Brake Booster

INFOID:0000000005260232

Unit: mm (in)

Check Valve

INFOID:0000000005260233

Pedal free height (H)

182.1 (7.17)

Pedal full stroke (S)
[Depressed under a force of 490 N (50 kg, 110 lb) with engine running]

153 (6.02)

Clearance between pedal stopper and threaded end of stop lamp switch and ASCD 
switch (C

1

) or (C

2

)

0.74 - 1.96 (0.029 - 0.077)

AWFIA0433ZZ

Input rod (2) with lock nut (1) length (A) standard dimension

149 

±

 0.5 (5.87 

±

 0.02)

JPFIA0238ZZ

Vacuum leakage 
[at vacuum of -66.7 kPa(-500 mmHg, -19.69 inHg)]

Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds

2010 Pathfinder

BR-58

< SERVICE DATA AND SPECIFICATIONS (SDS) 

SERVICE DATA AND SPECIFICATIONS (SDS)

Front Disc Brake

INFOID:0000000005260234

Unit: mm (in)

Rear Disc Brake

INFOID:0000000005260235

Unit: mm (in)

Brake model

CLZ33VB

Brake pad

Standard thickness (new)

10.0 (0.394)

11.0 (0.043)

Repair limit thickness

2.0 (0.079)

Disc rotor

Standard thickness (new)

28.0 (1.102)

Repair limit thickness

26.0 (1.024)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006) 

Runout limit (with it attached to the vehicle)

0.05 (0.0020) 

Brake model

CLZ14VB

Brake pad

Standard thickness (new)

11.0 (0.433)

Repair limit thickness

2.0 (0.079)

Disc rotor

Standard thickness (new)

18.0 (0.709)

Repair limit thickness

16.0 (0.630)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006) 

Runout limit (with it attached to the vehicle)

0.05 (0.0020) 

2010 Pathfinder

BRC-1

BRAKES

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SECTION 

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CONTENTS

BRAKE CONTROL SYSTEM

VDC/TCS/ABS

BASIC INSPECTION  ....................................

4

DIAGNOSIS AND REPAIR WORKFLOW  ..........

4

Work Flow  .................................................................

4

Diagnostic Work Sheet ..............................................

7

INSPECTION AND ADJUSTMENT .....................

8

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT  ........................................................
..

8

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Description  ................................
..

8

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Special Repair Requirement  .....
..

8

ADJUSTMENT OF STEERING ANGLE SENSOR 
NEUTRAL POSITION ................................................
..

8

ADJUSTMENT OF STEERING ANGLE SENSOR 
NEUTRAL POSITION : Description  ........................
..

8

ADJUSTMENT OF STEERING ANGLE SENSOR 
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
..

8

CALIBRATION OF DECEL G SENSOR  .....................

9

CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................
..

9

CALIBRATION OF DECEL G SENSOR : Special 
Repair Requirement  ................................................
..

9

FUNCTION DIAGNOSIS ..............................

11

VDC ....................................................................

11

System Diagram ......................................................

11

System Description  .................................................

13

Component Parts Location ......................................

13

Component Description ...........................................

16

TCS .....................................................................

17

System Diagram ......................................................

17

System Description  .................................................

19

ABS ...................................................................

20

System Diagram  ......................................................

20

System Description ..................................................

20

EBD ...................................................................

21

System Diagram  ......................................................

21

System Description ..................................................

21

DIAGNOSIS SYSTEM [ABS ACTUATOR 
AND ELECTRIC UNIT (CONTROL UNIT)] .......

22

CONSULT-III Function (ABS) ..................................

22

COMPONENT DIAGNOSIS .........................

27

C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................

27

Description ...............................................................

27

DTC Logic ................................................................

27

Diagnosis Procedure  ...............................................

27

Component Inspection .............................................

29

Special Repair Requirement ....................................

29

C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................

30

Description ...............................................................

30

DTC Logic ................................................................

30

Diagnosis Procedure  ...............................................

30

Component Inspection .............................................

32

Special Repair Requirement ....................................

32

C1109 POWER AND GROUND SYSTEM  ........

33

Description ...............................................................

33

DTC Logic ................................................................

33

Diagnosis Procedure (With VQ40DE)  .....................

33

Diagnosis Procedure (With VK56DE) ......................

34

Special Repair Requirement ....................................

35

C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)  ..........................

36

DTC Logic ................................................................

36

Diagnosis Procedure  ...............................................

36

Special Repair Requirement ....................................

36

2010 Pathfinder

BRC-2

C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ....................................................................

37

Description ..............................................................

37

DTC Logic ...............................................................

37

Diagnosis Procedure  ..............................................

37

Component Inspection ............................................

38

Special Repair Requirement ...................................

38

C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR  ................................................

40

Description ..............................................................

40

DTC Logic ...............................................................

40

Diagnosis Procedure (With VQ40DE)  ....................

40

Diagnosis Procedure (With VK56DE)  .....................

41

Component Inspection ............................................

42

Special Repair Requirement ...................................

42

C1115 WHEEL SENSOR ...................................

44

Description ..............................................................

44

DTC Logic ...............................................................

44

Diagnosis Procedure  ..............................................

44

Component Inspection ............................................

45

Special Repair Requirement ...................................

46

C1116 STOP LAMP SWITCH ............................

47

Description ..............................................................

47

DTC Logic ...............................................................

47

Diagnosis Procedure (With VQ40DE)  ....................

47

Diagnosis Procedure (With VK56DE)  .....................

48

Special Repair Requirement ...................................

48

C1120, C1122, C1124, C1126 IN ABS SOL  .....

49

Description ..............................................................

49

DTC Logic ...............................................................

49

Diagnosis Procedure  ..............................................

49

Component Inspection ............................................

50

Special Repair Requirement ...................................

50

C1121, C1123, C1125, C1127 OUT ABS SOL ...

52

Description ..............................................................

52

DTC Logic ...............................................................

52

Diagnosis Procedure  ..............................................

52

Component Inspection ............................................

53

Special Repair Requirement ...................................

53

C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL  ....................................................

55

Description ..............................................................

55

DTC Logic ...............................................................

55

Diagnosis Procedure  ..............................................

55

C1140 ACTUATOR RLY  ...................................

56

Description ..............................................................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

Component Inspection ............................................

57

Special Repair Requirement ...................................

57

C1142 PRESS SENSOR  ...................................

58

Description ..............................................................

58

DTC Logic  ...............................................................

58

Diagnosis Procedure (With VK56DE)  .....................

58

Component Inspection  ............................................

60

Special Repair Requirement  ...................................

60

C1143, C1144 STEERING ANGLE SENSOR ...

61

Description ..............................................................

61

DTC Logic  ...............................................................

61

Diagnosis Procedure ...............................................

61

Component Inspection  ............................................

62

Special Repair Requirement  ...................................

62

C1155 BRAKE FLUID LEVEL SWITCH  ...........

64

Description ..............................................................

64

DTC Logic  ...............................................................

64

Diagnosis Procedure (With VQ40DE) .....................

64

Diagnosis Procedure (With VK56DE)  .....................

65

Component Inspection  ............................................

66

Special Repair Requirement  ...................................

66

C1156 ST ANG SEN COM CIR  .........................

68

Description ..............................................................

68

DTC Logic  ...............................................................

68

Diagnosis Procedure ...............................................

68

C1160 DECEL G SEN SET  ...............................

69

Description ..............................................................

69

DTC Logic  ...............................................................

69

Diagnosis Procedure ...............................................

69

C1163 ST ANGLE SEN SAFE  ..........................

70

Description ..............................................................

70

DTC Logic  ...............................................................

70

Diagnosis Procedure ...............................................

70

C1164, C1165, C1166, C1167 CV/SV SYS-
TEM ....................................................................

71

Description ..............................................................

71

DTC Logic  ...............................................................

71

Diagnosis Procedure ...............................................

71

Component Inspection  ............................................

72

Special Repair Requirement  ...................................

73

C1178, C1181, C1184, C1189 ABS ACTIVE 
BOOSTER .........................................................

74

Description ..............................................................

74

DTC Logic  ...............................................................

74

Diagnosis Procedure (With VK56DE)  .....................

74

Component Inspection  ............................................

75

Special Repair Requirement  ...................................

75

C1179 ABS DELTA S SEN NG .........................

77

Description ..............................................................

77

DTC Logic  ...............................................................

77

Diagnosis Procedure (With VK56DE)  .....................

77

Component Inspection  ............................................

78

Special Repair Requirement  ...................................

78

U1000 CAN COMM CIRCUIT ............................

80

Description ..............................................................

80

DTC Logic  ...............................................................

80

2010 Pathfinder

BRC-3

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Diagnosis Procedure ...............................................

80

VDC OFF SWITCH  .............................................

81

Description ..............................................................

81

Component Function Check ....................................

81

Diagnosis Procedure (With VQ40DE)  .....................

81

Diagnosis Procedure (With VK56DE)  .....................

82

Component Inspection  ............................................

83

Special Repair Requirement ...................................

83

ABS WARNING LAMP .......................................

84

Description ..............................................................

84

Component Function Check ....................................

84

Diagnosis Procedure ...............................................

84

Special Repair Requirement ...................................

84

BRAKE WARNING LAMP .................................

85

Description ..............................................................

85

Component Function Check ....................................

85

Diagnosis Procedure ...............................................

85

Special Repair Requirement ...................................

85

VDC OFF INDICATOR LAMP  ............................

86

Description ..............................................................

86

Component Function Check ....................................

86

Diagnosis Procedure ...............................................

86

Special Repair Requirement ...................................

87

SLIP INDICATOR LAMP ....................................

88

Description ..............................................................

88

Component Function Check ....................................

88

Diagnosis Procedure ...............................................

88

Special Repair Requirement ...................................

88

ECU DIAGNOSIS .........................................

89

ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  ..............................................

89

Reference Value  .....................................................

89

Wiring Diagram - BRAKE CONTROL SYSTEM - 
WITH VQ40DE ........................................................

94

Wiring Diagram - BRAKE CONTROL SYSTEM - 
WITH VK56DE  ......................................................

102

Fail-Safe ................................................................

109

DTC No. Index  ......................................................

110

SYMPTOM DIAGNOSIS  ............................

112

VDC/TCS/ABS ..................................................

112

Symptom Table  .....................................................

112

EXCESSIVE ABS FUNCTION OPERATION 
FREQUENCY ...................................................

113

Diagnosis Procedure .............................................

113

UNEXPECTED PEDAL REACTION  ...............

114

Diagnosis Procedure  .............................................

114

THE BRAKING DISTANCE IS LONG .............

115

Diagnosis Procedure  .............................................

115

ABS FUNCTION DOES NOT OPERATE  .......

116

Diagnosis Procedure  .............................................

116

PEDAL VIBRATION OR ABS OPERATION 
SOUND OCCURS  ...........................................

117

Diagnosis Procedure  .............................................

117

VEHICLE JERKS DURING VDC/TCS/ABS 
CONTROL .......................................................

118

Diagnosis Procedure  .............................................

118

NORMAL OPERATING CONDITION  .............

119

Description .............................................................

119

PRECAUTION ............................................

120

PRECAUTIONS ...............................................

120

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

120

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect  .................................

120

Precaution for Brake System .................................

121

Precaution for Brake Control  .................................

121

Precaution for CAN System ...................................

122

PREPARATION .........................................

123

PREPARATION ...............................................

123

Special Service Tool ..............................................

123

Commercial Service Tool  ......................................

124

REMOVAL AND INSTALLATION .............

125

WHEEL SENSORS  .........................................

125

Removal and Installation  .......................................

125

SENSOR ROTOR ............................................

126

Removal and Installation  .......................................

126

ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................

127

Removal and Installation  .......................................

127

STEERING ANGLE SENSOR .........................

130

Removal and Installation  .......................................

130

G SENSOR ......................................................

131

Removal and Installation  .......................................

131

2010 Pathfinder

 

 

 

 

 

 

 

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