Nissan Murano. Manual - part 459

DRIVE PINION

DLN-75

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CASE

Check the bearing mounting surface for wear, cracks and damages.

DLN-76

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TRANSFER CASE

TRANSFER CASE

Exploded View

INFOID:0000000009718157

1.

Pinion lock nut

2.

Companion flange

3.

Pinion sleeve oil seal

4.

Pinion rear bearing

5.

Pinion sleeve

6.

O-ring

7.

Collapsible spacer

8.

Pinion front bearing

9.

Drive pinion

10. Pinion sleeve shim

11.

Adapter case oil seal

12. Drain plug

13. Adapter case

14. Oil gutter

15. O-ring

16. Gear ring bearing adjusting shim

(adapter case side)

17. Gear ring bearing

(adapter case side)

18. Gear ring oil seal

19. Gear ring

20. Drive gear

21. Gear ring bearing

(transfer case side)

22. Gear ring bearing adjusting shim

(transfer case side)

23. Oil defense

24. Filler plug

25. Transfer case oil seal

26. Transfer case

27. Breather tube

JSDIA2343GB

TRANSFER CASE

DLN-77

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Disassembly

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1.

Remove adapter case. Refer to 

DLN-58, "Disassembly"

.

2.

Remove gear ring assembly. Refer to 

DLN-62, "Disassembly"

.

3.

Remove drive pinion assembly. Refer to 

DLN-66, "Disassembly"

.

4.

Using the drift (A) [SST: KV38100200 (   —   )], push out circum-
ference of transfer case oil seal from front side and drop it to
back side, to remove transfer case oil seal.

CAUTION:

Never damage transfer case.

5.

Remove the oil defense.

6.

Using a brass rod, tap the gear ring bearing adjusting shim
(transfer case side) evenly from the 2 cutouts on the transfer
case to remove the gear ring bearing adjusting shim (transfer
case side) and gear ring bearing outer race (transfer case side).

7.

Remove air breather hose from transfer case.

CAUTION:

Never damage air breather hose.

8.

Remove air breather tube from transfer case.

9.

Remove the filler plug from the transfer case, and then remove
each gasket.

10. Remove plug from transfer case.

Assembly

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1.

Select the gear ring bearing adjusting shim (transfer case side). Refer to 

DLN-69, "Adjustment"

.

28. Plug

A. Oil seal lip

B. Screw hole

C. For the tightening torque, refer to 

DLN-

63, "Assembly"

.

: Apply gear oil.

: Apply multi-purpose grease.

: Apply Genuine Silicone RTV or equivalent. Refer to 

GI-22, "Recommended Chemical Products and Sealants"

.

: Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to 

GI-22, "Recommended Chemical Products 

and Sealants"

.

Refer to 

GI-4, "Components"

 for symbols not described above.

JSDIA2346ZZ

JPDIE0033ZZ

SDIA0536E

DLN-78

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TRANSFER CASE

2.

Install the selected gear ring bearing adjusting shim (transfer
side) and gear ring bearing outer race (transfer side) to the
transfer case with drifts.
Apply gear oil to the drive pinion bearing (transfer side).

CAUTION:

• Never reuse drive pinion bearing (transfer side).

3.

Install the oil defense, and tighten the mounting bolts to the
specified torque. Refer to 

DLN-76, "Exploded View"

. The clear-

ance (A) between the oil defense and transfer case should be
the following.

CAUTION:

Never reuse mounting bolts.

4.

Install the transfer case oil seal until it becomes flush with the
case end with drift (A) [SST: ST30720000 (J-25405)].

CAUTION:

• When checking the total preload torque, measure it with-

out the oil seal, then install the oil seal.

• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference of the oil seal.

• Use the drift with larger diameter than outer diameter of

oil seal.

5.

Apply sealant to filler plug and plug before installing them to the
transfer case. Refer to 

DLN-65, "Exploded View"

.

Use Genuine Silicone RTV or equivalent. Refer to 

GI-22, "Recommended Chemical Products and Seal-

ants"

.

6.

Install breather tube to the transfer case.

CAUTION:

Never reuse breather tube.

7.

Install drive gear assembly. Refer to 

DLN-63, "Assembly"

.

8.

Install adapter case. Refer to 

DLN-59, "Assembly"

.

9.

Install drive pinion assembly. Refer to 

DLN-67, "Assembly"

.

10. Install air breather hose.

CAUTION:

Check that there are no pinched or restricted areas on the breather hose caused by bending or
winding when installing it.

A

: Drift [SST: ST30720000 (J-25405)]

B

: Drift [SST: KV40101840 (   —   )]

JPDIE0035ZZ

Clearance between oil defense and transfer case

A

: 1.0 - 3.5 mm (0.04 - 0.138 in)

SDIA1534E

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