Nissan X-Trail 32. Manual - part 102

 

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Nissan X-Trail 32. Manual - part 102

 

 

BR-2

BRAKE MASTER CYLINDER  ...........................

32

Exploded View  ........................................................

32

Removal and Installation  ........................................

32

Disassembly and Assembly ....................................

34

Inspection ...............................................................

35

BRAKE BOOSTER  ............................................

36

Exploded View  ........................................................

36

Removal and installation  ........................................

36

Inspection and Adjustment  .....................................

38

VACUUM LINES  ................................................

40

MR20DD ....................................................................

40

MR20DD : Exploded View  ......................................

40

MR20DD : Removal and Installation  ......................

40

MR20DD : Inspection  .............................................

40

QR25DE ....................................................................

40

QR25DE : Exploded View  ......................................

41

QR25DE : Removal and Installation  .......................

41

QR25DE : Inspection  ..............................................

41

R9M ...........................................................................

41

R9M : Exploded View  .............................................

42

R9M : Removal and Installation ..............................

42

R9M : Inspection .....................................................

42

FRONT DISC BRAKE ........................................

43

BRAKE PAD (1 PISTON TYPE)  ...............................

43

BRAKE PAD (1 PISTON TYPE) : Exploded View ...

43

BRAKE PAD (1 PISTON TYPE) : Removal and In-
stallation ................................................................
.

43

BRAKE PAD (1 PISTON TYPE) : Inspection  .........

46

BRAKE PAD (2 PISTON TYPE)  ...............................

46

BRAKE PAD (2 PISTON TYPE) : Exploded View ...

46

BRAKE PAD (2 PISTON TYPE) : Removal and In-
stallation ................................................................
.

47

BRAKE PAD (2 PISTON TYPE) : Inspection  .........

49

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) ...

50

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Exploded View  .....................................................
.

50

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Removal and Installation  .....................................
.

51

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Disassembly and Assembly .................................
.

52

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Inspection  ............................................................
.

54

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) ...

54

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Exploded View  .....................................................
.

55

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Removal and Installation  .....................................
.

56

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Disassembly and Assembly .................................
.

57

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Inspection  ............................................................
.

59

REAR DISC BRAKE ..........................................

60

BRAKE PAD ..............................................................

60

BRAKE PAD : Exploded View .................................

60

BRAKE PAD : Removal and Installation  .................

60

BRAKE PAD : Inspection and Adjustment  ..............

62

BRAKE CALIPER ASSEMBLY  ................................

62

BRAKE CALIPER ASSEMBLY : Exploded View  ....

62

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ..................................................................

63

BRAKE CALIPER ASSEMBLY : Disassembly and 
Assembly ................................................................

65

BRAKE CALIPER ASSEMBLY : Inspection and 
Adjustment ..............................................................

66

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

67

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

67

General Specifications  ............................................

67

Brake Pedal  ............................................................

67

Brake Booster  .........................................................

67

Front Disc Brake  .....................................................

67

Rear Disc Brake ......................................................

67

RHD

PRECAUTION ............................................

69

PRECAUTIONS  .................................................

69

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

69

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect  ..................................

69

Precaution for Procedure without Cowl Top Cover ...

70

Precautions for Removing Battery Terminal  ...........

70

Precaution for Brake System  ..................................

71

PREPARATION ..........................................

72

PREPARATION .................................................

72

Commercial Service Tool ........................................

72

Lubricant or/and Sealant .........................................

72

SYSTEM DESCRIPTION  ...........................

73

SYSTEM ............................................................

73

WARNING/INDICATOR/CHIME LIST  .......................

73

WARNING/INDICATOR/CHIME LIST : Warning 
Lamp/Indicator Lamp  ..............................................

73

SYMPTOM DIAGNOSIS  ............................

74

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING ............................

74

NVH Troubleshooting Chart ....................................

74

PERIODIC MAINTENANCE  .......................

75

BR-3

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BRAKE PEDAL  ..................................................

75

Inspection and Adjustment ......................................

75

BRAKE FLUID ....................................................

77

Inspection ................................................................

77

Draining ...................................................................

77

Refilling ...................................................................

77

Bleeding Brake System ...........................................

78

BRAKE MASTER CYLINDER ............................

79

Inspection ................................................................

79

BRAKE BOOSTER  ............................................

80

Inspection ................................................................

80

FRONT DISC BRAKE ........................................

81

BRAKE PAD  ..............................................................

81

BRAKE PAD : Inspection and Adjustment  ..............

81

DISC ROTOR .............................................................

81

DISC ROTOR : Inspection and Adjustment  ............

81

REAR DISC BRAKE ..........................................

83

BRAKE PAD  ..............................................................

83

BRAKE PAD : Inspection and Adjustment  ..............

83

DISC ROTOR .............................................................

83

DISC ROTOR : Inspection and Adjustment  ............

83

REMOVAL AND INSTALLATION ...............

85

BRAKE PEDAL  ..................................................

85

Exploded View  ........................................................

85

Removal and Installation .........................................

85

Inspection and Adjustment ......................................

86

BRAKE PIPING ..................................................

88

FRONT .......................................................................

88

FRONT : Exploded View  .........................................

88

FRONT : Hydraulic Piping  .......................................

89

FRONT : Removal and Installation  .........................

89

FRONT : Inspection  ................................................

91

REAR .........................................................................

91

REAR : Exploded View  ...........................................

91

REAR : Hydraulic Piping  .........................................

92

REAR : Removal and Installation ............................

92

REAR : Inspection ...................................................

94

BRAKE MASTER CYLINDER ............................

95

Exploded View  ........................................................

95

Removal and Installation .........................................

95

Disassembly and Assembly  ....................................

97

Inspection ................................................................

98

BRAKE BOOSTER  ............................................

99

Exploded View  ........................................................

99

Removal and installation  .........................................

99

Inspection and Adjustment ....................................

100

VACUUM LINES  .............................................

102

Exploded View .......................................................

102

Removal and Installation  .......................................

102

Inspection ..............................................................

102

FRONT DISC BRAKE .....................................

103

BRAKE PAD (1 PISTON TYPE) ..............................

103

BRAKE PAD (1 PISTON TYPE) : Exploded View ..

103

BRAKE PAD (1 PISTON TYPE) : Removal and In-
stallation ................................................................

103

BRAKE PAD (1 PISTON TYPE) : Inspection  ........

106

BRAKE PAD (2 PISTON TYPE) ..............................

106

BRAKE PAD (2 PISTON TYPE) : Exploded View ..

106

BRAKE PAD (2 PISTON TYPE) : Removal and In-
stallation ................................................................

107

BRAKE PAD (2 PISTON TYPE) : Inspection  ........

109

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) ..

110

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Exploded View .....................................................

110

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Removal and Installation  .....................................

111

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Disassembly and Assembly .................................

112

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) 
: Inspection  ............................................................

114

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) ..

114

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Exploded View .....................................................

115

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Removal and Installation  .....................................

116

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Disassembly and Assembly .................................

117

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) 
: Inspection  ............................................................

119

REAR DISC BRAKE .......................................

120

BRAKE PAD  ............................................................

120

BRAKE PAD : Exploded View ...............................

120

BRAKE PAD : Removal and Installation ................

120

BRAKE PAD : Inspection and Adjustment .............

122

BRAKE CALIPER ASSEMBLY  ...............................

122

BRAKE CALIPER ASSEMBLY : Exploded View ...

122

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ................................................................

123

BRAKE CALIPER ASSEMBLY : Disassembly and 
Assembly ...............................................................

125

BRAKE CALIPER ASSEMBLY : Inspection and 
Adjustment .............................................................

126

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

127

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...............................................................

127

General Specifications ...........................................

127

PRECAUTIONS

BR-5

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000011022305

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation After Battery Disconnect

INFOID:0000000011022306

CAUTION:

Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition power source and accessory

power source to the OFF, then disconnect both battery cables.

• After finishing work, confirm that all control unit connectors are connected properly, then re-connect

both battery cables.

• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing

work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.

For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Open driver door.

3.

Turn the ignition switch to the ON position.
(At this time, the steering lock will be released.)

4.

Turn the ignition switch to OFF position with driver door open.

5.

Wait for 3 minutes or longer with driver door open.
NOTE:
• Do not close driver door because the steering wheel locks when driver door is closed.

 

 

 

 

 

 

 

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