Nissan Primera P12. Manual - part 642

MT-10

[RS6F93R]

TRANSAXLE ASSEMBLY

TRANSAXLE ASSEMBLY

PFP:XX000

Removal and Installation

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REMOVAL
Preparation

1.

Remove suspension crossbar.

2.

Drain coolant from the position between radiator and lower hose.

3.

Disconnect battery cables.

4.

Remove the following parts.

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Engine cover

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Undercover and LH/RH splash cover

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LH/RH front wheels

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Air duct and air cleaner

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Charge air cooler piping and hose

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ECM and ECM tray

5.

Disconnect control linkage from transaxle.

6.

Disconnect the following.

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PNP switch harness connector

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EGRC solenoid valve harness connector

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Engine coolant temperature sensor harness connector

7.

Remove catalyst bracket.

8.

Remove catalytic converter to access starter motor.

9.

Remove starter motor.
NOTE:
Remove starter motor mounting bolts, and then disconnect starter motor B terminal and S terminal.

10. Disconnect heater hose by thermostat housing side and remove thermostat housing and keep it upper

side.

11. Remove the harness from the engine side and set it aside, as

shown in the figure.

CAUTION:

Be sure to set the harness aside to prevent damaging it
while transaxle assembly is removed.

Vehicle Underbody

1.

Remove suspension crossbar.

2.

Drain gear oil from transaxle and remove drive shaft.

NOTE:
After removing drive shaft, plug openings to stop gear oil leakages.

3.

Disconnect crankshaft position sensor (POS) harness connector and remove crankshaft position sensor
(POS).

4.

Remove ground cable terminal.

5.

Disconnect clutch operating tube. For details, refer to CL-9.

NOTE:
After removing tube, plug openings to stop fluid leakages.

YMT110

TRANSAXLE ASSEMBLY

MT-11

[RS6F93R]

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Removal

1.

Support engine by placing a suitable jack under oil pan.

2.

Remove LH engine mounting pin nut.

3.

Jack down the left side of engine and transaxle assembly to pull LH engine mounting pin out.

NOTE:
Use a suitable jack to jack down the left side of engine and transaxle.

CAUTION:

●

Engine mounting pin may be fixed in engine mounting insulator, so keep engine supported by a
suitable jack, so it will not fall down on the jack.

●

During the operation, make sure that no part interferes with body side.

4.

Remove LH engine mounting pin bracket.

5.

Remove LH engine mounting insulator.

6.

Set engine and transaxle at appropriate angle to remove transaxle from vehicle.

YMT113

YMT114

YMT111

YMT112

MT-12

[RS6F93R]

TRANSAXLE ASSEMBLY

NOTE:
Use a suitable jack to change engine and transaxle's angle.

7.

Set the engine support bar and engine support chain.

NOTE:

●

Remove cowl top cover, if engine support bar can't be set with
cowl top cover.

CAUTION:

●

During the operation, make sure that no part interferes
with body side.

8.

Remove the jack supporting engine.

9.

Place a suitable jack onto the transaxle.

10. Remove bolts securing transaxle to engine.

11. Remove transaxle from vehicle downward by carefully operating supporting tools.

CAUTION:

●

Put a piece of wood or something similar as the supporting surface to secure a completely sta-
ble condition.

●

Before and during this operation, always check if any harnesses connected harnesses are left.

●

Fit the transaxle assembly on a suitable jack by a suitable method, so that it will not fall from the
jack.

INSTALLATION

Install in the reverse order of removal.

MBIB0964E

TRANSAXLE ASSEMBLY

MT-13

[RS6F93R]

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Components

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GEAR COMPONENTS
Input Shaft

1.

Bearing

2.

Input shaft

3.

Needle bearing

4.

Third-gear pinion

5.

Synchronisation ring

6.

Synchronisation spring

7.

Rollers

8.

Third-fourth sliding gear hub

9.

Synchronisation spring

10. Synchronisation ring

11.

Sprocket bush

12. Needle bearing

13. Fourth-gear pinion

14. Adjustment shim

15. Sprocket bush

16. Needle bearing

17. Fifth-gear pinion

18. Synchronisation ring

19. Synchronisation spring

20. Rollers

21. Fifth-sixth sliding gear hub

22. Synchronisation spring

23. Synchronisation ring

24. Sixth-gear pinion

25. Needle bearing

26. Sprocket bush

27. Stop clips

28. Bearing

29. Oil deflector

30. Adjustment shim

31. Retaining pin

32. Reverse gear shaft

33. Thrust bearing

34. Needle bearing

35. Reverse gear shaft

36. Synchronisation ring

37. Thrust bearing

38. Needle bearing

39. Brace retainers

40. Sliding gear hub

41. Reverse gear shaft

42. Adjustment shim

YMT041