Content .. 1 2 3 ..

Qashqai J11. Body repair - part 2

BODY COMPONENT PARTS

BRM-17

< PREPARATION >

[FOR EUROPE (LHD)]

BRM

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

Spare wheel clamp bracket assembly

Under 440

—

Rear floor rear

Under 440

Rear floor side assembly (RH & LH)

Under 440

Rear floor front

Under 440

Inner rear belt anchor reinforcement assembly (RH & LH)

Under 440

Rear seat crossmember

Under 440

Center front floor assembly

780

Front floor assembly (RH & LH)

1350MPa

caution

T=1.4 mm (0.055 in)

590

980MPa

caution

T=1.8 mm (0.071 in)

Inner sill assembly (RH & LH)

980MPa

caution

T=1.4 mm (0.055 in)

—

Cowl top

Under 440

Upper dash assembly

Under 440

Lower dash assembly

780

Steering hole cover assembly

Under 440

Side dash assembly (RH & LH)

590

Lower center dash crossmember assembly

980MPa

caution

T=2.0 mm (0.079 in)

—

Front strut housing assembly (RH & LH)

445

Upper side cowl top (RH & LH)

Under 440

Lower front hoodledge (RH & LH)

Under 440

Upper hoodledge assembly (RH & LH)

Under 440

Hoodledge reinforcement assembly (RH & LH)

Under 440

Side radiator core support assembly (RH & LH)

Under 440

Front bumper reinforcement assembly

1180MPa

caution

T=1.2 mm (0.079 in)

440

—

Lower front bumper stay (RH & LH)

600

—

Hoodledge connector assembly (RH & LH)

Under 440

Side member closing plate assembly (RH & LH)

980MPa

caution

T=2.0 mm (0.079 in)

590

Front side member assembly (RH & LH)

980MPa

caution

T=2.0 mm (0.079 in)

750

Engine mounting member bracket assembly

445

Front suspension mounting rear bracket assembly (RH & LH)

590

Rear floor front extension assembly

Under 440

Center rear crossmember assembly

Under 440

Rear side member assembly (RH & LH)

590

BRM-18

< PREPARATION >

[FOR EUROPE (LHD)]

BODY COMPONENT PARTS

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

2WD : Body Component Parts

INFOID:0000000010287976

Refer to parts catalogue for the replacement parts.

rear spring mounting bracket assembly (RH & LH)

Under 440

Rear side member extension assembly (RH & LH)

780

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

BODY COMPONENT PARTS

BRM-19

< PREPARATION >

[FOR EUROPE (LHD)]

BRM

Without sunroof models

With sunroof models

Right side

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA3884ZZ

BRM-20

< PREPARATION >

[FOR EUROPE (LHD)]

BODY COMPONENT PARTS

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

Roof

Under 440

—

Front roof rail assembly

Under 440

—

1st roof bow

Under 440

—

2nd roof bow

Under 440

—

3rd roof bow

Under 440

—

4th roof bow

Under 440

—

Rear roof rail assembly

Under 440

—

Sunroof assembly

Under 440

—

Upper front roof rail

Under 440

—

Roof extension assembly

Under 440

—

Center roof bow

Under 440

—

Hood assembly

Under 440

Front fender assembly (RH & LH)

Under 440

Inner front side roof rail assembly (RH & LH)

450

—

Upper inner front pillar assembly (RH & LH)

590

—

Inner center pillar assembly (RH & LH)

980MPa

caution

T=1.2 mm (0.047 in)

590

Outer side roof rail (RH & LH)

980MPa

caution

T=1.0 mm (0.039 in)

—

Outer front side body (RH & LH)

Under 440

Center pillar hinge brace assembly (RH &
LH)

980MPa

caution

T=1.2 mm (0.047 in)

Under 440

Front pillar hinge brace assembly (RH &
LH)

980MPa

caution

T=1.4 mm (0.055 in)

590

Lower front pillar hinge brace (RH & LH)

590

Front fender bracket (RH & LH)

Under 440

Outer sill reinforcement assembly (RH &
LH)

980MPa

caution

T=1.0 mm (0.039 in)

Under 440

Lower front pillar reinforcement (RH & LH)

Under 440

Outer sill assembly (RH & LH)

Under 440

Rear fender assembly (RH & LH)

Under 440

Rear fender extension complete (RH & LH)

Under 440

—

Striker retainer assembly (RH & LH)

Under 440

—

Upper rear panel assembly

450

Upper rear bumper retainer

Under 440

Rear bumper stay assembly (RH & LH)

600

—

Rear bumper reinforcement assembly

1180MPa

caution

T=1.2 mm (0.047 in)

—

Back door assembly

Under 440

BODY COMPONENT PARTS

BRM-21

< PREPARATION >

[FOR EUROPE (LHD)]

BRM

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

4WD

4WD : Ultra High Strength Steel Part

INFOID:0000000010505554

DESCRIPTION

Ultra high strength steel parts signify high strength steel plates with tensile strength of 980 MPa or more.
When replacing parts made of ultra high strength steel or parts including ultra high strength steel, never per-
form the prohibition described below:

PROHIBITION

WARNING:

Never cut ultra high strength steel parts or perform butt welding. Violation of this prohibition causes
extreme strength degradation, and the strength before damage cannot be secured.

PART REPLACEMENT

To replace an ultra high strength part, be sure to replace it by panel supply unit of ultra high strength steel part.
For the welding method, refer to

BRM-48, "Welding of Ultra High Strength Steel"

4WD : Underbody Component Parts

INFOID:0000000010354869

Refer to parts catalogue for the replacement parts.

Fuel filler base assembly

Under 440

—

Fuel filler lid assembly

Under 440

Inner rear pillar assembly (RH & LH)

Under 440

—

Inner rear pillar reinforcement (RH & LH)

Under 440

—

Lower inner rear pillar (RH & LH)

Under 440

—

Inner rear wheelhouse assembly (RH & LH)

Under 440

Outer rear wheelhouse assembly (RH & LH)

Under 440

Outer rear wheelhouse extension (RH & LH)

Under 440

Front door assembly (RH & LH)

Under 440

Outer front door (RH & LH)

Under 440

Rear door assembly (RH & LH)

Under 440

Outer rear door (RH & LH)

Under 440

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

BRM-22

< PREPARATION >

[FOR EUROPE (LHD)]

BODY COMPONENT PARTS

R9M engine models

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA3885ZZ

BODY COMPONENT PARTS

BRM-23

< PREPARATION >

[FOR EUROPE (LHD)]

BRM

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

Spare wheel clamp bracket assembly

Under 440

—

Rear floor rear

Under 440

Rear floor side assembly (RH & LH)

Under 440

Rear floor front

Under 440

Inner rear belt anchor reinforcement assembly (RH & LH)

Under 440

Rear seat crossmember

Under 440

Center front floor assembly

780

Front floor assembly (RH & LH)

1350MPa

caution

T=1.4 mm (0.055 in)

590

980MPa

caution

T=1.8 mm (0.071 in)

Inner sill assembly (RH & LH)

980MPa

caution

T=1.4 mm (0.055 in)

—

Cowl top

Under 440

Upper dash assembly

Under 440

Lower dash assembly

780

Steering hole cover assembly

Under 440

Side dash assembly (RH & LH)

590

Lower center dash crossmember assembly

980MPa

caution

T=2.0 mm (0.079 in)

—

Front strut housing assembly (RH & LH)

445

Upper side cowl top (RH & LH)

Under 440

Lower front hoodledge (RH & LH)

Under 440

Upper hoodledge assembly (RH & LH)

Under 440

Hoodledge reinforcement assembly (RH & LH)

Under 440

Side radiator core support assembly (RH & LH)

Under 440

Front bumper reinforcement assembly

1180MPa

caution

T=1.2 mm (0.079 in)

440

—

Lower front bumper stay (RH & LH)

600

—

Hoodledge connector assembly (RH & LH)

Under 440

Side member closing plate assembly (RH & LH)

980MPa

caution

T=2.0 mm (0.079 in)

590

Front side member assembly (RH & LH)

980MPa

caution

T=2.0 mm (0.079 in)

750

Engine mounting member bracket assembly

445

Front suspension mounting rear bracket assembly (RH & LH)

590

Rear floor front extension assembly

Under 440

Center rear crossmember assembly

Under 440

BRM-24

< PREPARATION >

[FOR EUROPE (LHD)]

BODY COMPONENT PARTS

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

4WD : Body Component Parts

INFOID:0000000010354870

Refer to parts catalogue for the replacement parts.

Rear side member assembly (RH & LH)

590

Rear side member extension assembly (RH & LH)

780

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

BODY COMPONENT PARTS

BRM-25

< PREPARATION >

[FOR EUROPE (LHD)]

BRM

Without sunroof models

With sunroof models

Right side

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA3886ZZ

BRM-26

< PREPARATION >

[FOR EUROPE (LHD)]

BODY COMPONENT PARTS

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

Roof

Under 440

—

Front roof rail assembly

Under 440

—

1st roof bow

Under 440

—

2nd roof bow

Under 440

—

3rd roof bow

Under 440

—

4th roof bow

Under 440

—

Rear roof rail assembly

Under 440

—

Sunroof assembly

Under 440

—

Upper front roof rail

Under 440

—

Roof extension assembly

Under 440

—

Center roof bow

Under 440

—

Hood assembly

Under 440

Front fender assembly (RH & LH)

Under 440

Inner front side roof rail assembly (RH & LH)

450

—

Upper inner front pillar assembly (RH & LH)

590

—

Inner center pillar assembly (RH & LH)

980MPa

caution

T=1.2 mm (0.047 in)

590

Outer side roof rail (RH & LH)

980MPa

caution

T=1.0 mm (0.039 in)

—

Outer front side body (RH & LH)

Under 440

Center pillar hinge brace assembly (RH &
LH)

980MPa

caution

T=1.2 mm (0.047 in)

Under 440

Front pillar hinge brace assembly (RH &
LH)

980MPa

caution

T=1.4 mm (0.055 in)

590

Lower front pillar hinge brace (RH & LH)

590

Front fender bracket (RH & LH)

Under 440

Outer sill reinforcement assembly (RH &
LH)

980MPa

caution

T=1.0 mm (0.039 in)

Under 440

Lower front pillar reinforcement (RH & LH)

Under 440

Outer sill assembly (RH & LH)

Under 440

Rear fender assembly (RH & LH)

Under 440

Rear fender extension complete (RH & LH)

Under 440

—

Striker retainer assembly (RH & LH)

Under 440

—

Upper rear panel assembly

450

Upper rear bumper retainer

Under 440

Rear bumper stay assembly (RH & LH)

600

—

Rear bumper reinforcement assembly

1180MPa

caution

T=1.2 mm (0.047 in)

—

Back door assembly

Under 440

BODY COMPONENT PARTS

BRM-27

< PREPARATION >

[FOR EUROPE (LHD)]

BRM

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

Fuel filler base assembly

Under 440

—

Fuel filler lid assembly

Under 440

Inner rear pillar assembly (RH & LH)

Under 440

—

Inner rear pillar reinforcement (RH & LH)

Under 440

—

Lower inner rear pillar (RH & LH)

Under 440

—

Inner rear wheelhouse assembly (RH & LH)

Under 440

Outer rear wheelhouse assembly (RH & LH)

Under 440

Outer rear wheelhouse extension (RH & LH)

Under 440

Front door assembly (RH & LH)

Under 440

Outer front door (RH & LH)

Under 440

Rear door assembly (RH & LH)

Under 440

Outer rear door (RH & LH)

Under 440

No.

Parts name

Tensile strength

(MPa)

Both sided

anti-corrosive

precoated

steel sections

BRM-28

< REMOVAL AND INSTALLATION >

[FOR EUROPE (LHD)]

CORROSION PROTECTION

REMOVAL AND INSTALLATION

CORROSION PROTECTION

2WD

2WD : Description

INFOID:0000000010287977

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.

Anti-Corrosive Precoated Steel (Galvannealed Steel)

To improve repairability and corrosion resistance, a new type of anti-
corrosive precoated steel sheet is adopted replacing conventional
zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.

NISSAN genuine parts are fabricated from galvannealed steel. Therefore, it is recommended that NISSAN
genuine parts or an equivalent be used for panel replacement to maintain the anti-corrosive performance built
into the vehicle at the factory.

Phosphate Coating Treatment and Cationic Electrodeposition Primer

A phosphate coating treatment and a cationic electrodeposition
primer, which provide excellent corrosion protection, are applied to
all body components.

CAUTION:

Confine paint removal during welding operation to an absolute
minimum.

NISSAN genuine parts are also treated in the same manner. Therefore, it is recommended that NISSAN gen-
uine parts or an equivalent be used for panel replacement to maintain anti-corrosive performance built into the
vehicle at the factory.

2WD : Anti-corrosive Wax

INFOID:0000000010287978

To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-
tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life.

DOOR

SIIA2294E

PIIA0095E

CORROSION PROTECTION

BRM-29

< REMOVAL AND INSTALLATION >

[FOR EUROPE (LHD)]

BRM

2WD : Undercoating

INFOID:0000000010287979

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

Precautions in Undercoating

Never apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst that are subjected to heat).

Never undercoat the exhaust pipe or other parts that become hot.

Never undercoat rotating parts.

Apply bitumen wax after applying undercoating.

After putting seal on the vehicle, put undercoating on it.

Nozzle insert hole

Unit: mm (in)

: Anti-corrosive wax coated portions

JSKIA3887GB

BRM-30

< REMOVAL AND INSTALLATION >

[FOR EUROPE (LHD)]

CORROSION PROTECTION

2WD : Stone Guard Coat

INFOID:0000000010305257

To prevent damage caused by stones, the lower outer body panel (fender, door, etc.) have an additional layer
of Stone Guard Coating over the ED primer coating. When replacing or repairing these panels, apply Stone
Guard coating to the same portions as before. Use a coating which is rust preventive, durable, shock-resistant
and has a long shelf life.

: Undercoated areas

: Sealed portions

JSKIA3888ZZ

CORROSION PROTECTION

BRM-31

< REMOVAL AND INSTALLATION >

[FOR EUROPE (LHD)]

BRM

2WD : Body Sealing

INFOID:0000000010287980

The following figure shows the areas that are sealed at the factory. Sealant that is applied to these areas
should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of sealant
and not to allow other unaffected parts to come into contact with the sealant.

: Stone guard coated portions

JSKIA3889ZZ

BRM-32

< REMOVAL AND INSTALLATION >

[FOR EUROPE (LHD)]

CORROSION PROTECTION

Except for R9M engine models

R9M engine models

: Vehicle front

: Sealed portions

JSKIA3890ZZ

Content .. 1 2 3 ..