Nissan Juke (2014 year). Service Repair Manual - part 35

STEERING ANGLE SENSOR

BRC-141

< REMOVAL AND INSTALLATION >

[WITH VDC]

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STEERING ANGLE SENSOR

Removal and Installation

INFOID:0000000009752995

REMOVAL

1.

Remove spiral cable assembly. Refer to 

SR-14, "Removal and Installation"

.

2.

Remove steering angle sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Perform steering angle sensor neutral position adjustment when steering angle sensor is removed and

installed, or replaced. Refer to 

BRC-62, "Work Procedure"

.

Revision: 2013 October

2014 JUKE

BRC-142

< REMOVAL AND INSTALLATION >

[WITH VDC]

VDC OFF SWITCH

VDC OFF SWITCH

Removal and Installation

INFOID:0000000009752996

REMOVAL

1.

Remove lower instrument panel. Refer to 

IP-13, "Removal and Installation"

.

2.

Remove VDC OFF switch.

INSTALLATION

Installation is the reverse order of removal.

Revision: 2013 October

2014 JUKE

BRM-1

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

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SECTION 

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CONTENTS

BODY REPAIR

VEHICLE INFORMATION .............................

2

BODY EXTERIOR PAINT COLOR  .....................

2

Body Exterior Paint Color  ..........................................

2

PRECAUTION ...............................................

3

REPAIRING HIGH STRENGTH STEEL ..............

3

High Strength Steel (HSS) ......................................

3

Handling of Ultra High Strength Steel Plate Parts 

......

5

PREPARATION ............................................

6

REPAIRING MATERIAL  .....................................

6

Foam Repair  .............................................................

6

BODY COMPONENT PARTS  .............................

8

Underbody Component Parts (2WD Models) ............

8

Underbody Component Parts (AWD Models)  .........

10

Body Component Parts (2WD Models)  ...................

12

Body Component Parts (AWD Models) ...................

14

REMOVAL AND INSTALLATION ...............

17

CORROSION PROTECTION  .............................

17

Description ..............................................................

17

Anti-corrosive Wax  ..................................................

17

Undercoating (2WD Models) ...................................

18

Undercoating (AWD Models)  ..................................

19

Body Sealing (2WD Models)  ...................................

20

Body Sealing (AWD Models) ...................................

24

BODY CONSTRUCTION ....................................

27

Body Construction (Standard roof Models)  .............

27

Body Construction (With sunroof Models) ...............

29

Rear Fender Hemming Process ..............................

30

REPLACEMENT OPERATIONS  ........................

32

Description ..............................................................

32

Radiator Core Support  ............................................

34

Hoodledge ...............................................................

34

Hoodledge (Partial Replacement)  ...........................

35

Front Side Member ..................................................

37

Front Side Member (Partial Replacement)  ..............

39

Front Pillar  ...............................................................

41

Center Pillar (Standard Roof Models) ......................

44

Center Pillar (With Sunroof Models)  ........................

46

Outer Sill (Partial Replacement)  ..............................

49

Outer Sill ..................................................................

50

Rear Fender (2WD Models)  ....................................

53

Rear Fender (AWD Models)  ....................................

56

Rear Fender Extension (2WD Models) ....................

59

Rear Fender Extension (AWD Models)  ...................

60

Rear Panel (2WD Models) .......................................

61

Rear Panel (AWD Models)  ......................................

62

Rear Floor Rear (2WD Models) ...............................

62

Rear Floor Rear (AWD Models)  ..............................

63

Rear Side Member (AWD Models Partial Replace-
ment) .......................................................................

64

Rear Side Member Extension (2WD Models) ..........

65

Rear Side Member Extension (AWD Models)  .........

66

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

68

BODY ALIGNMENT  ..........................................

68

Body Center Marks ..................................................

68

Description ...............................................................

69

Engine Compartment ...............................................

69

Underbody (2WD Models)  .......................................

72

Underbody (AWD Models) .......................................

74

Passenger Compartment .........................................

77

Rear Body ...............................................................

79

LOCATION OF PLASTIC PARTS  ....................

81

Precautions for Plastics  ...........................................

81

Location of Plastic Parts  ..........................................

82

Revision: 2013 October

2014 JUKE

BRM-2

< VEHICLE INFORMATION >

BODY EXTERIOR PAINT COLOR

VEHICLE INFORMATION

BODY EXTERIOR PAINT COLOR

Body Exterior Paint Color

INFOID:0000000009750245

NOTE:

• 2M: 2-Coat metallic

• 2P: 2-Coat pearl

• 2S: 2-Coat solid

• 2PM: 2-Coat pearl metallic

• 3P: 3-Coat pearl

Component

Color code

BB20

BKAD

BK23

BNAH

BQAB

BRAQ

BEAH

BA20

BGAB

Description

Bluish 

Black

Gray

Silver

Red

White

Dark 

Blue

Gold

Red

Black

Paint type

 Note

2P

2M

2M

2PM

3P

2M

2PM

2S

2P

Hard clear 
coat

×

−

−

×

−

×

−

×

×

Front 
grille

Grille

Material color

−

−

−

−

−

−

−

−

−

Molding

Chromium 
plate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Front bumper fascia

Body color

BB20

BKAD

BK23

BNAH

BQAB

BRAQ

BEAH

BA20

BGAB

Front fillet molding

Material color

−

−

−

−

−

−

−

−

−

Door outside mirror

Body color

BB20

BKAD

BK23

BNAH

BQAB

BRAQ

BEAH

BA20

BGAB

Material color

−

−

−

−

−

−

−

−

−

Back door finisher

Body color

BB20

BKAD

BK23

BNAH

BQAB

BRAQ

BEAH

BA20

BGAB

Rear bumper fascia

Body color

BB20

BKAD

BK23

BNAH

BQAB

BRAQ

BEAH

BA20

BGAB

Rear fillet molding

Material color

−

−

−

−

−

−

−

−

−

Center mudguard

Material color

−

−

−

−

−

−

−

−

−

Front door outside 
handle

Body color

BB20

BKAD

BK23

BNAH

BQAB

BRAQ

BEAH

BA20

BGAB

Material color

−

−

−

−

−

−

−

−

−

Rear door outside 
handle

Material color

−

−

−

−

−

−

−

−

−

JSKIA2126ZZ

Revision: 2013 October

2014 JUKE

REPAIRING HIGH STRENGTH STEEL

BRM-3

< PRECAUTION >

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PRECAUTION

REPAIRING HIGH STRENGTH STEEL

High Strength Steel (HSS)

INFOID:0000000009750246

High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:

Read the following precautions when repairing HSS:

1.

Additional points to consider
• The repair of reinforcements (such as side members) by heat-

ing is not recommended, because it may weaken the compo-
nent. When heating is unavoidable, never heat HSS parts
above 550

°

C (1,022

°

F).

Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropri-
ate.)

Tensile strength

Major applicable parts

440 - 780 MPa

• Trans control reinforcement

(Center front floor component part)

• 2nd crossmember

(Front floor component part)

• Inner sill
• Side dash
• Lower dash crossmember (Lower)
• Front strut housing
• Front side member assembly
• Front side member closing plate assembly
• Front suspension mounting bracket (Front)
• Rear seat crossmember
• Rear seat crossmember reinforcement

(Rear crossmember center assembly component part)

• Rear side member
• Rear side member extension
• Upper rear seat crossmember
• Front side member front assembly
• Inner side roof rail
• Upper inner front pillar
• Inner center pillar
• Outer side roof rail reinforcement
• Lower center pillar brace
• Outer front pillar reinforcement

(Front pillar brace component part)

• Lower front pillar hinge brace
• Outer sill reinforcement
• Inner rear pillar reinforcement
• Front roof rail
• Rear bumper stay assembly

980 - 1310 MPa

• Front side member rear extension

(Front floor component part)

• Inner sill reinforcement

(Inner sill component part)

• Lower dash crossmember (Upper)

(Lower dash component part)

• Inner center front bumper reinforcement
• Inner center rear bumper reinforcement

PIIA0115E

Revision: 2013 October

2014 JUKE

BRM-4

< PRECAUTION >

REPAIRING HIGH STRENGTH STEEL

• When straightening body panels, use caution in pulling any

HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent sections of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.

• When cutting HSS panels, avoid gas (torch) cutting if possible.

Instead, use a saw to avoid weakening surrounding areas due
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97in).

• When welding HSS panels, use spot welding whenever possi-

ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use MIG. welding. Do not use
gas (torch) for welding because it is inferior in welding
strength.

• Spot welding on HSS panels is harder than that of an ordinary

steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low
speed high torque drill (1,000 to 1,200 rpm) to increase drill bit
durability and facilitate the operation.

PIIA0116E

PIIA0117E

JSKIA0082GB

PIIA0145E

Revision: 2013 October

2014 JUKE

REPAIRING HIGH STRENGTH STEEL

BRM-5

< PRECAUTION >

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2.

Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to

the metal thickness.

• The panel surfaces must fit flush to each other, leaving no

gaps.

• Follow the specifications for the proper welding pitch.

Unit: mm (in)

Handling of Ultra High Strength Steel Plate Parts

INFOID:0000000009750247

PROHIBITION OF CUT AND CONNECTION

Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high
strength steel plate (ultra high strength steel plate). 
The front floor assembly must be replaced if this part is damaged. 

PIIA0146E

PIIA0147E

Thickness (T)

Minimum pitch (L)

0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)

10 (0.39) or more
12 (0.47) or more
18 (0.71) or more
20 (0.79) or more
27 (1.06) or more
31 (1.22) or more

JSKIA0781ZZ

Revision: 2013 October

2014 JUKE

BRM-6

< PREPARATION >

REPAIRING MATERIAL

PREPARATION

REPAIRING MATERIAL

Foam Repair

INFOID:0000000009750248

During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.

URETHANE FOAM APPLICATIONS

Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.

Read instructions on product for fill procedures.

Example of foaming agent filling operation procedure

1.

Fill procedures after installation of service part.

a.

Eliminate foam material remaining on vehicle side.

b.

Clean area after eliminating form insulator and foam material.

c.

Install service part.

d.

Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.

2.

Fill procedures before installation of service part.

a.

Eliminate foam material remaining on vehicle side.

b.

Clean area after eliminating foam insulator and foam material.

c.

Fill foam material on wheelhouse outer side.

<Urethane foam for foaming agent>

3M™ Automix™ Flexible Foam 08463 or equiva-
lent

1.

Urethane foam

A.

Nozzle insert hole

: Vehicle front

JSKIA0129GB

Revision: 2013 October

2014 JUKE

REPAIRING MATERIAL

BRM-7

< PREPARATION >

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NOTE:
Fill enough to close gap with service part while avoiding flange
area.

d.

Install service part.
NOTE:
Refer to label for information on working times.

1.

Urethane foam

A.

Fill while avoiding flange area

: Vehicle front

JSKIA0130GB

Revision: 2013 October

2014 JUKE

BRM-8

< PREPARATION >

BODY COMPONENT PARTS

BODY COMPONENT PARTS

Underbody Component Parts (2WD Models)

INFOID:0000000009750249

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2193ZZ

Revision: 2013 October

2014 JUKE

BODY COMPONENT PARTS

BRM-9

< PREPARATION >

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NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Center front floor

590

×

2.

Front floor (RH & LH)

a.

T=1.8 mm
(0.071 in)

980

caution

×

3.

Inner sill (RH & LH)

b.

T=1.4 mm
(0.055 in)

980

caution

×

4.

Inner cowl top

Under 440

×

5.

Upper dash

Under 440

×

6.

Side dash (RH & LH)

590

×

7.

Lower dash

c.

T=1.4 mm
(0.055 in)

980

caution

×

8.

Lower dash crossmember

780

×

9.

Front strut housing (RH & LH)

590

×

10.

Lower front hoodledge (RH & LH)

Under 440

×

11.

Upper hoodledge (RH & LH)

Under 440

×

12.

Hoodledge reinforcement (RH & LH)

Under 440

×

13.

Hoodledge connector (RH & LH)

Under 440

×

14.

Side radiator core support (RH & LH Upper)

Under 440

×

15.

Side radiator core support (RH & LH Lower)

Under 440

×

16.

Front side member closing plate assembly (RH & LH)

590

×

17.

Add on frame bracket (RH & LH)

Under 440

×

18.

Front side member assembly (RH & LH)

590

×

19.

Front suspension mounting bracket (RH & LH Front)

440

×

20.

Front suspension mounting bracket (RH & LH Rear)

Under 440

×

21.

Rear crossmember center assembly

780

×

22.

Rear seat crossmember

440

×

23.

Rear floor front

Under 440

×

24.

Rear floor rear cover

Under 440

×

25.

Rear side member (RH & LH)

780

×

26.

Rear side member extension (RH & LH)

440

×

27.

Upper rear seat crossmember

440

—

28.

Muffler mounting bracket

Under 440

×

29.

Canister mounting bracket

Under 440

×

30.

Spare wheel clamp reinforcement

Under 440

×

31.

Canister bracket (Front)

Under 440

×

32.

Rear floor rear side (RH & LH)

440

×

33.

Rear floor rear

Under 440

×

34.

Rear towing hook bracket

440

×

35.

Canister bracket (Rear)

Under 440

—

36.

Spare tire clamp bracket

Under 440

—

Revision: 2013 October

2014 JUKE

BRM-10

< PREPARATION >

BODY COMPONENT PARTS

Underbody Component Parts (AWD Models)

INFOID:0000000009750250

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2194ZZ

Revision: 2013 October

2014 JUKE

BODY COMPONENT PARTS

BRM-11

< PREPARATION >

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NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Center front floor

590

×

2.

Front floor (RH & LH)

a.

T=1.8 mm
(0.071 in)

980

caution

×

3.

Inner sill (RH & LH)

b.

T=1.4 mm
(0.055 in)

980

caution

×

4.

Inner cowl top

Under 440

×

5.

Upper dash

Under 440

×

6.

Side dash (RH & LH)

590

×

7.

Lower dash

c.

T=1.4 mm
(0.055 in)

980

caution

×

8.

Lower dash crossmember

780

×

9.

Front strut housing (RH & LH)

590

×

10.

Lower front hoodledge (RH & LH)

Under 440

×

11.

Upper hoodledge (RH & LH)

Under 440

×

12.

Hoodledge reinforcement (RH & LH)

Under 440

×

13.

Hoodledge connector (RH & LH)

Under 440

×

14.

Side radiator core support (RH & LH Upper)

Under 440

×

15.

Side radiator core support (RH & LH Lower)

Under 440

×

16.

Front side member closing plate assembly (RH & LH)

590

×

17.

Add on frame bracket (RH & LH)

Under 440

×

18.

Front side member assembly (RH & LH)

590

×

19.

Front suspension mounting bracket (RH & LH Front)

440

×

20.

Front suspension mounting bracket (RH & LH Rear)

Under 440

×

21.

Rear seat crossmember

440

×

22.

Rear crossmember center assembly

590

×

23.

7th crossmember

Under 440

×

24.

Rear side member (RH & LH)

780

×

25.

Rear side member extension (RH & LH)

590

×

26.

Rear floor front extension

Under 440

×

27.

Rear floor front

Under 440

×

28.

Rear floor belt anchor reinforcement

590

×

29.

Upper rear seat crossmember

440

—

30.

Spare wheel clamp reinforcement

Under 440

×

31.

Canister bracket (Front)

Under 440

×

32.

Rear floor rear

Under 440

×

33.

Rear floor rear side (RH & LH)

Under 440

×

34.

Spare tire clamp bracket

Under 440

—

35.

Canister bracket (Rear)

Under 440

—

36.

Jack mounting bracket

Under 440

—

Revision: 2013 October

2014 JUKE

BRM-12

< PREPARATION >

BODY COMPONENT PARTS

Body Component Parts (2WD Models)

INFOID:0000000009750251

A. 

Right side

B. 

With sunroof models

C. 

Standard roof models

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2195ZZ

Revision: 2013 October

2014 JUKE

BODY COMPONENT PARTS

BRM-13

< PREPARATION >

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No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Hood

Under 440

×

2.

Inner center front bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

3.

Front side member front assembly (RH & LH)

590

×

4.

Front fender (RH & LH)

Under 440

×

5.

Inner side roof rail (RH & LH)

590

—

6.

Upper inner front pillar (RH & LH)

780

—

7.

Inner center pillar (RH & LH)

590

×

8.

Side body assembly (RH & LH)

Refer to No.9

−

15

9.

Outer side roof rail reinforcement (RH & LH)

590

—

10.

Lower center pillar brace (RH & LH)

590

—

11.

Front pillar brace (RH & LH)

590

—

12.

Lower front pillar hinge brace (RH & LH)

590

—

13.

Outer front side body (RH & LH)

Under 440

×

14.

Front fender bracket assembly (RH & LH)

Under 440

×

15.

Outer sill reinforcement (RH & LH)

780

×

16.

Outer sill (RH & LH)

Under 440

×

17.

Front door (RH & LH)

Under 440

×

18.

Outer front door panel (RH & LH)

Under 440

×

19.

Rear door (RH & LH)

Under 440

×

20.

Outer rear door panel (RH & LH)

Under 440

×

21.

Inner rear pillar reinforcement (RH & LH)

440

—

22.

Rear pillar reinforcement (RH & LH)

Under 440

—

23.

Inner rear pillar (RH & LH)

Under 440

—

24.

Inner rear wheelhouse (RH & LH)

440

×

25.

Outer rear wheelhouse (RH & LH)

Under 440

×

26.

Outer rear wheelhouse extension (RH & LH)

Under 440

×

27.

Roof

Under 440

—

28.

Front roof rail

780

—

29.

Roof bow No.1

Under 440

—

30.

Roof bow No.2

590

—

31.

Roof bow No.3

Under 440

—

32.

Rear roof rail

Under 440

—

33.

Rear fender (RH & LH)

Under 440

×

34.

Rear fender extension (RH & LH)

Under 440

—

35.

Rear fender corner (RH & LH)

Under 440

×

36.

Fuel filler lid

Under 440

×

37.

Back door

Under 440

×

38.

Upper rear panel

Under 440

×

39.

Upper rear bumper retainer

Under 440

×

40.

Rear side bumper bracket

Under 440

×

41.

Rear bumper stay (RH & LH)

590

×

42.

Inner center rear bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

Revision: 2013 October

2014 JUKE

BRM-14

< PREPARATION >

BODY COMPONENT PARTS

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

Body Component Parts (AWD Models)

INFOID:0000000009750252

JSKIA2196ZZ

Revision: 2013 October

2014 JUKE