Nissan Juke (2012 year). Service Repair Manual

STARTER MOTOR

STR-21

< REMOVAL AND INSTALLATION >

STR

REMOVAL AND INSTALLATION

STARTER MOTOR

Exploded View

INFOID:0000000007579445

REMOVAL

DISASSEMBLY

“S” terminal harness

“B” terminal harness

Starter motor

Cylinder block

: Vehicle front

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

PKIC8095E

Revision: 2011 October

2012 JUKE

STR-22

< REMOVAL AND INSTALLATION >

STARTER MOTOR

Type: S114-955

NOTE:
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.

Removal and Installation

INFOID:0000000007579446

REMOVAL

Disconnect the battery cable from the negative terminal. Refer to

PG-95, "Removal and Installation"

Drain engine coolant from radiator. Refer to

CO-8, "Draining"

Remove charge air cooler. Refer to

EM-30, "Removal and Installation"

Remove CVT water hose on thermostat housing side (CVT models). Refer to

CO-21, "Exploded View"

Remove radiator hose (lower) on water inlet side. Refer to

CO-14, "Removal and Installation"

Move CVT water hose A and radiator hose (lower) to a location where they do not inhibit work.

JPBIA0549GB

Magnetic switch assembly

Dust cover kit

Shift lever set

Center bracket (A)

Yoke assembly

Armature assembly

Brush holder assembly

Thrust washer

Rear cover assembly

10. Internal gear

11.

Planetary gear

12. Pinion shaft

13. Packing

14. Thrust washer

15. Center bracket (P)

16. E-ring

17. Pinion assembly

18. Pinion stopper

19. Pinion stopper clip

20. Gear case assembly

: N·m (kg-m, in-lb)

: High-temperature grease point

Revision: 2011 October

2012 JUKE

STARTER MOTOR

STR-23

< REMOVAL AND INSTALLATION >

STR

Open “B” terminal cover, in the direction indicated by an arrow,
as shown in the figure.

Remove “B” terminal nut and “B” terminal harness.

Remove “S” terminal nut and “S” terminal harness.

10. Disconnect harness connector (1) from crankshaft position sen-

sor.

11. Remove harness fixing clip (A) from oil pan (upper), and then

move harness (2) to a location where they do not inhibit work.

12. Remove starter motor mounting bolts.
13. Remove starter motor forward from the vehicle.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Be careful to tighten “B” terminal nut to the specified torque.
• After work is complete fill engine coolant. Refer to

CO-9, "Refilling"

Inspection

INFOID:0000000007579447

INSPECTION AFTER DISASSEMBLY

Pinion/Clutch Check

Inspect pinion teeth.
• Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)

Inspect reduction gear teeth.
• Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear

teeth.)

Check to see if pinion locks in one direction and rotates smoothly in the opposite direction.
• If it locks or rotates in both directions, or unusual resistance is evident, replace.

JMBIA3020ZZ

JMBIA3021ZZ

Revision: 2011 October

2012 JUKE

STR-24

< SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Starter Motor

INFOID:0000000007579448

Type

S114 - 955

HITACHImake

Reduction gear type

System voltage

[V]

No-load

Terminal voltage

[V]

Current

[A]

Less than 110

Revolution

[rpm]

More than 3000

Minimum diameter of commutator

[mm (in)]

28.0 (1.102)

Minimum length of brush

[mm (in)]

10.5

Brush spring tension

[N (kg, lb)]

16.2 (1.65, 3.6)

Clearance between bearing metal and armature shaft

[mm (in)]

Less than 0.2 (0.008)

Clearance “L” between pinion front edge and pinion stopper

[mm (in)]

0.3 - 2.5 (0.012 - 0.095)

Revision: 2011 October

2012 JUKE

TM-4

P0715 INPUT SPEED SENSOR A ..................

147

DTC Logic ..............................................................

147

Diagnosis Procedure .............................................

147

P0720 OUTPUT SPEED SENSOR ..................

150

DTC Logic ..............................................................

150

Diagnosis Procedure .............................................

150

P0725 ENGINE SPEED ...................................

153

Description .............................................................

153

DTC Logic ..............................................................

153

Diagnosis Procedure .............................................

153

P0740 TORQUE CONVERTER .......................

154

DTC Logic ..............................................................

154

Diagnosis Procedure .............................................

154

P0744 TORQUE CONVERTER .......................

157

Description .............................................................

157

DTC Logic ..............................................................

157

Diagnosis Procedure .............................................

157

P0745 PRESSURE CONTROL SOLENOID A .

159

DTC Logic ..............................................................

159

Diagnosis Procedure .............................................

159

P0746 PRESSURE CONTROL SOLENOID A .

161

Description .............................................................

161

DTC Logic ..............................................................

161

Diagnosis Procedure .............................................

161

P0776 PRESSURE CONTROL SOLENOID B .

163

Description .............................................................

163

DTC Logic ..............................................................

163

Diagnosis Procedure .............................................

163

P0778 PRESSURE CONTROL SOLENOID B .

165

DTC Logic ..............................................................

165

Diagnosis Procedure .............................................

165

P0826 UP AND DOWN SHIFT SW ..................

167

DTC Logic ..............................................................

167

Diagnosis Procedure .............................................

168

Component Inspection (Manual Mode Switch) ......

169

P0840 TRANSMISSION FLUID PRESSURE
SEN/SW A ........................................................

170

DTC Logic ..............................................................

170

Diagnosis Procedure .............................................

170

P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A ........................................................

173

Description .............................................................

173

DTC Logic ..............................................................

173

Diagnosis Procedure .............................................

173

P0868 TRANSMISSION FLUID PRESSURE ..

175

Description .............................................................

175

DTC Logic ..............................................................

175

Diagnosis Procedure .............................................

175

P1701 TCM ......................................................

177

Description ............................................................

177

DTC Logic .............................................................

177

Diagnosis Procedure .............................................

177

P1705 TP SENSOR ..........................................

180

Description ............................................................

180

DTC Logic .............................................................

180

Diagnosis Procedure .............................................

180

P1709 INCOMPLETED DATA WRITING .........

181

Description ............................................................

181

DTC Logic .............................................................

181

Diagnosis Procedure .............................................

181

P1722 VEHICLE SPEED ..................................

183

Description ............................................................

183

DTC Logic .............................................................

183

Diagnosis Procedure .............................................

183

P1723 SPEED SENSOR ..................................

184

Description ............................................................

184

DTC Logic .............................................................

184

Diagnosis Procedure .............................................

184

P1726 THROTTLE CONTROL SIGNAL ..........

186

Description ............................................................

186

DTC Logic .............................................................

186

Diagnosis Procedure .............................................

186

P1740 SELECT SOLENOID .............................

187

DTC Logic .............................................................

187

Diagnosis Procedure .............................................

187

P1777 STEP MOTOR .......................................

189

DTC Logic .............................................................

189

Diagnosis Procedure .............................................

189

P1778 STEP MOTOR .......................................

192

Description ............................................................

192

DTC Logic .............................................................

192

Diagnosis Procedure .............................................

193

SHIFT POSITION INDICATOR CIRCUIT .........

194

Description ............................................................

194

Component Function Check .................................

194

Diagnosis Procedure .............................................

194

SHIFT LOCK SYSTEM .....................................

195

Component Function Check .................................

195

Diagnosis Procedure .............................................

195

Component Inspection (Shift Lock Solenoid) ........

197

Component Inspection (Park Position Switch) ......

197

Component Inspection (CVT Shift Selector Har-
ness) .....................................................................

197

Component Inspection (Stop Lamp Switch) ..........

198

SYMPTOM DIAGNOSIS ...........................

199

SYSTEM SYMPTOM ........................................

199

Symptom Table .....................................................

199

PERIODIC MAINTENANCE ......................

210

Revision: 2011 October

2012 JUKE

TM-6

< PRECAUTION >

[6MT: RS6F94R]

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000007576339

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000007576340

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Service Notice or Precautions for Manual Transaxle

INFOID:0000000007576341

CAUTION:

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage
a seal of CSC and may cause clutch fluid leakage. Refer to

CL-17, "Removal and Installation"

• Never reuse transaxle gear oil, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are

required, be certain they never interfere with the function of the parts they are applied.

PIIB3706J

Revision: 2011 October

2012 JUKE

TM-8

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000007576342

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

KV381054S0
(J-34286)
Puller

Removing mainshaft front bearing outer race

KV38100200
( - )
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

• Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race

(clutch housing side)

ST33220000
( - )
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Installing input shaft oil seal

ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing differential side bearing outer race
(transaxle case side)

KV32500QAA
( - )
(Renault SST: B.vi 1666)
Drift set
1.

—
( - )
(Stamping number: B.vi 1666-A)
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.

—
( - )
(Stamping number: B.vi 1666-B)
Drift
d: 54 mm (2.13 in) dia.
e: 48.6 mm (1.913 in) dia.
f: 26.6 mm (1.047 in) dia.

Installing differential side oil seal

ZZA0601D

ZZA1143D

ZZA1046D

ZZA0814D

JPDIC0730ZZ

Revision: 2011 October

2012 JUKE

PREPARATION

TM-9

< PREPARATION >

[6MT: RS6F94R]

ST36720030
( - )
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.

• Installing input shaft rear bearing
• Installing mainshaft front bearing inner race

ST33052000
( - )
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.

• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer hub as-

sembly

• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner

race

KV32102700
( - )
Drift
a: 48.6 mm (1.913 in) dia.
b: 41.6 mm (1.638 in) dia.

• Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear

ST30901000
(J-26010-01)
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

Installing mainshaft rear bearing inner race

ST33061000
(J-8107-2)
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.

Removing differential side bearing inner race
(clutch housing side)

KV32300QAM
( - )
(Renault SST: B.vi 1823)
Drift

Removing and installing input shaft rear bear-
ing mounting bolt

Tool number
(Kent-Moore No.)
Tool name

Description

ZZA0978D

ZZA0969D

S-NT065

ZZA0978D

ZZA0969D

PCIB2078J

Revision: 2011 October

2012 JUKE

TM-10

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

Commercial Service Tools

INFOID:0000000007576343

Tool name

Description

Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)

Removing and installing drain plug

Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)

Removing mainshaft front bearing outer race

Drift
a: 17 mm (0.67 in) dia.

Installing bushing

Drift
a: 24 mm (0.94 in) dia.

Removing input shaft rear bearing

Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.

Installing input shaft front bearing

Drift
a: 43 mm (1.69 in) dia.

• Installing input shaft rear bearing
• Removing differential side bearing inner

race (transaxle case side)

PCIB1776E

PCIB1780E

S-NT063

PCIB1779E

S-NT065

NT109

Revision: 2011 October

2012 JUKE

PREPARATION

TM-11

< PREPARATION >

[6MT: RS6F94R]

Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.

Installing differential side bearing inner race
(clutch housing side)

Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.

Installing differential side bearing inner race
(transaxle case side)

Puller

• Removing differential side bearing inner

race (clutch housing side)

• Removing differential side bearing inner

race (transaxle case side)

Puller

• Removing differential side bearing inner

race (clutch housing side)

• Removing differential side bearing inner

race (transaxle case side)

• Removing input shaft rear bearing
• Removing input shaft front bearing
• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 4th main gear
• Removing 5th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer hub as-

sembly

• Removing 2nd main gear
• Removing 3rd main gear
• Removing mainshaft front bearing inner

race

Remover

• Removing bushing
• Removing mainshaft rear bearing outer

race

Tool name

Description

S-NT474

NT077

ZZB0823D

S-NT134

Revision: 2011 October

2012 JUKE

Nissan Juke (2012 year). Service Repair Manual - part 220