Nissan Juke (2012 year). Service Repair Manual - part 221

 

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Nissan Juke (2012 year). Service Repair Manual - part 221

 

 

TM-12

< SYSTEM DESCRIPTION >

[6MT: RS6F94R]

COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000007576344

POSITION SWITCH

1

: Position switch

JPDIC0070ZZ

Revision: 2011 October

2012 JUKE

STRUCTURE AND OPERATION

TM-13

< SYSTEM DESCRIPTION >

[6MT: RS6F94R]

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STRUCTURE AND OPERATION

Sectional View

INFOID:0000000007576345

System Description

INFOID:0000000007576346

TRIPLE-CONE SYNCHRONIZER

1.

3rd input gear

2.

3rd-4th synchronizer hub assembly

3.

4th input gear

4.

5th input gear

5.

5th-6th synchronizer hub assembly

6.

6th input gear

7.

Transaxle case

8.

6th main gear

9.

5th main gear

10. 4th main gear

11.

3rd main gear

12. 2nd main gear

13. 1st-2nd synchronizer hub assembly

14. 1st main gear

15. Differential 

16. Final gear

17. Mainshaft

18. Input shaft

19. Clutch housing

20. Reverse idler shaft

21. Reverse input gear

22. Reverse output gear

JPDIC0631ZZ

Revision: 2011 October

2012 JUKE

TM-14

< SYSTEM DESCRIPTION >

[6MT: RS6F94R]

STRUCTURE AND OPERATION

Triple-cone synchronizers are adopted for the 1st and the 2nd gears
to reduce operating force of the shifter lever.

REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)

Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring, and reverse output gear. When the shifter lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.

1

: 1st main gear

2

: 1st-2nd coupling sleeve

3

: Insert key

4

: Outer baulk ring

5

: 2nd main gear

6

: Synchronizer cone

7

: Inner baulk ring

8

: 1st-2nd synchronizer hub

SCIA7636E

1

: Reverse fork rod

2

: Reverse output gear

3

: Return spring

4

: Reverse baulk ring

5

: Reverse input gear

SCIA7621E

Revision: 2011 October

2012 JUKE

POSITION SWITCH

TM-15

< DTC/CIRCUIT DIAGNOSIS >

[6MT: RS6F94R]

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DTC/CIRCUIT DIAGNOSIS

POSITION SWITCH

BACK-UP LAMP SWITCH

BACK-UP LAMP SWITCH : Component Inspection

INFOID:0000000007576347

1.

CHECK BACK-UP LAMP SWITCH

1.

Disconnect position switch connector. Refer to 

TM-19, "Removal and Installation"

.

2.

Check continuity between position switch terminals.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace position switch. Refer to 

TM-19, "Removal and

Installation"

PARK/NEUTRAL POSITION (PNP) SWITCH

PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection

INFOID:0000000007576348

1.

CHECK PARK/NEUTRAL POSITION (PNP) SWITCH

1.

Disconnect position switch connector. Refer to 

TM-19, "Removal and Installation"

.

2.

Check continuity between position switch terminals.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace position switch. Refer to 

TM-19, "Removal and

Installation"

.

Terminals

Condition

Continuity

1

2

Reverse gear position

Existed

Except reverse gear position

Not existed

PCIB1781E

Terminals

Condition

Continuity

2

3

Neutral gear position

Existed

Except neutral gear position

Not existed

JPDIC0091ZZ

Revision: 2011 October

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TM-16

< SYMPTOM DIAGNOSIS >

[6MT: RS6F94R]

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000007576349

Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.

SUSPECTED PARTS
(Possible cause)

OIL

 (Oil 

lev

e

l is

 l

o

w)

OI

L (W

ro

ng

 oi

l)

OIL

 (Oil 

lev

e

l is

 h

igh

)

GASKE

T (Damaged)

OIL SEAL (W

orn or 

damaged)

O-RING (W

orn

 or 

da

ma

ge

d)

SHIF

T CONTROL L

INKAGE 

(W

o

rn)  

    

    

    

    

    

     

    

    

    

 

SHIF

T FORK (W

o

rn)

GEAR (W

o

rn o

r da

m

age

d)

BEAR

ING

 (W

orn

 o

da

ma

ge

d)

BAUL

K

 RING (W

orn

 o

r da

ma

ge

d)

INSE

R

T S

PRING (Dam

ag

ed

)

Reference

TM

-1

7

TM

-2

7

TM

-2

3

TM

-2

7

TM

-2

7

Symptoms

Noise

1

2

3

3

Oil  leakage

3

1

2

2

2

Hard to shift or will not shift

1

1

2

3

3

Jumps out of gear

1

2

2

Revision: 2011 October

2012 JUKE

GEAR OIL

TM-17

< PERIODIC MAINTENANCE >

[6MT: RS6F94R]

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PERIODIC MAINTENANCE

GEAR OIL

Inspection

INFOID:0000000007576350

OIL LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

OIL LEVEL

1.

Remove filler plug (1) and gasket from transaxle case.

2.

Check the oil level from filler plug mounting hole as shown in the
figure.

CAUTION:

Never start engine while checking oil level.

3.

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

4.

Tighten filler plug to the specified torque. Refer to 

TM-27,

"Exploded View"

.

Draining

INFOID:0000000007576351

1.

Start engine and let it run to warm up transaxle.

2.

Stop engine. Remove drain plug (1) and gasket, using a socket
[Commercial service tool] and then drain gear oil.

3.

Set a gasket on drain plug and install it to clutch housing, using
a socket [Commercial service tool].

CAUTION:

Never reuse gasket.

4.

Tighten drain plug to the specified torque. Refer to 

TM-27,

"Exploded View"

.

Refilling

INFOID:0000000007576352

1.

Remove filler plug (1) and gasket from transaxle case. 

2.

Fill with new gear oil until oil level reaches the specified limit at
filler plug mounting hole as shown in the figure.

3.

After refilling gear oil, check the oil level. Refer to 

TM-17,

"Inspection"

.

4.

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

5.

Tighten filler plug to the specified torque. Refer to 

TM-27, "Exploded View"

.

SCIA7623E

SCIA7622E

Oil grade and 
viscosity

: Refer to 

MA-10, "Fluids and Lubricants"

.

Oil capacity

: Refer to 

TM-62, "General Specifica-

tions"

.

SCIA7623E

Revision: 2011 October

2012 JUKE

TM-18

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

SIDE OIL SEAL

REMOVAL AND INSTALLATION

SIDE OIL SEAL

Removal and Installation

INFOID:0000000007576353

REMOVAL

1.

Remove front drive shafts. Refer to 

FAX-19, "LEFT SIDE : Removal and Installation"

 (LEFT SIDE) and

FAX-21, "RIGHT SIDE : Removal and Installation"

 (RIGHT SIDE).

2.

Remove differential side oil seals (1) from clutch housing and
transaxle case, using an oil seal remover.

CAUTION:

Never damage transaxle case and clutch housing.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Install differential side oil seals (1) to clutch housing and transaxle

case, using the drift [Stamping number: B.vi 1666-B] of the drift set
[SST: KV32500QAA ( - )].

CAUTION:

• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.

Inspection

INFOID:0000000007576354

INSPECTION AFTER INSTALLATION

Check the oil level and oil leakage. Refer to 

TM-17, "Inspection"

.

SCIA7625E

A

: Transaxle case side

B

: Clutch housing side

Dimension “L

1

: 1.2 – 1.8 mm (0.047 – 0.071 in)

Dimension “L

2

: 2.7 – 3.3 mm (0.106 – 0.130 in)

JPDIC0454ZZ

Revision: 2011 October

2012 JUKE

POSITION SWITCH

TM-19

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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Removal and Installation

INFOID:0000000007576355

REMOVAL

1.

Remove battery. Refer to 

PG-95, "Removal and Installation"

.

2.

Disconnect position switch connector.

3.

Remove position switch from transaxle case.

INSTALLATION

1.

Apply recommended sealant to threads of position switch.
• Use Genuine Silicone RTV or an equivalent. Refer to 

GI-22, "Recommended Chemical Products

and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

2.

Install position switch to transaxle case.

3.

Tighten position switch to the specified torque. Refer to 

TM-27, "Exploded View"

.

4.

For the next step and after, install in the reverse order of removal.

Inspection

INFOID:0000000007576356

INSPECTION AFTER INSTALLATION

• Check continuity between position switch terminals. Refer to 

TM-15, "BACK-UP LAMP SWITCH : Compo-

nent Inspection"

 (Back-up lamp switch) and 

TM-15, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-

nent Inspection"

 (PNP switch).

• Check the oil leakage. Refer to 

TM-17, "Inspection"

.

Revision: 2011 October

2012 JUKE

TM-20

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

CONTROL LINKAGE

Exploded View

INFOID:0000000007576357

Removal and Installation

INFOID:0000000007576358

REMOVAL 

1.

Shift the shifter lever to the neutral position.

2.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

1.

Bracket

2.

Shifter cable

3.

Selector lever

4.

Shifter lever A

5.

Tapping bolt

6.

Cable mounting bracket

7.

Selector cable

8.

Grommet

9.

M/T shift selector assembly

10. Shifter lever

11.

Shifter lever knob

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

JPDIC0830GB

Revision: 2011 October

2012 JUKE

CONTROL LINKAGE

TM-21

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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3.

Remove bracket (1), as per the following procedure.

a.

Disconnect clips (A) from bracket.

b.

Remove bolts (B) from bracket.

c.

Remove bracket.

4.

Pull out and disconnect the each cable from the shifter lever A
and the selector lever, using a suitable remover.

5.

While pressing the lock of the selector cable in the direction of
the arrow shown in the figure, remove the selector cable from
the cable mounting bracket.

6.

While pressing the lock of the shifter cable in the direction of the
arrow shown in the figure, remove the shifter cable from the
cable mounting bracket.

7.

Remove cable mounting bracket from transaxle case.

8.

Pull the shifter lever knob upward to remove.

9.

Remove center console assembly. Refer to 

IP-22, "Removal and

Installation"

.

10. Pull out and disconnect the shifter cable from the pin of the M/T

shift selector assembly, using a suitable remover.

11. Pull up the stopper (A) of the selector cable in the direction of

the arrow as shown in the figure.

12. Pull out and disconnect the selector cable from the pin of the M/

T shift selector assembly, using a suitable remover.

13. While pressing the lock of the selector cable in the direction of

the arrow shown in the figure, remove the selector cable from
the M/T shift selector assembly.

14. While pressing the lock of the shifter cable in the direction of the

arrow shown in the figure, remove the shifter cable from the M/T
shift selector assembly.

15. Remove the M/T shift selector assembly.

16. Remove three way catalyst and heat plate. Refer to 

EX-6,

"Removal and Installation"

.

17. Remove the bracket from the vehicle.

: Vehicle front

JPDIC0845ZZ

JPDIC0793ZZ

JPDIC0833ZZ

JPDIC0793ZZ

Revision: 2011 October

2012 JUKE

TM-22

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

18. Disengage the pawls (A) of the grommet (1), and pull down-

wards to remove.

19. Remove the shifter cable and selector cable from the vehicle.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Install each cable without causing interference with other parts, a 120 mm (4.72 in)-or-less bend, and

a 180-degrees-or-more twist.

• Install boot of each cable without causing interference with other parts and a 90-degrees-or-more

twist.

• Fit boot of to center console assembly the groove on shifter lever knob.
• To install the shifter lever knob, press it into the shifter lever.

CAUTION:

• Never reuse shifter lever knob.
• Be careful with orientation of shifter lever knob.

• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other than

screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle case.

CAUTION:

Never reuse tapping bolt.

• Insert the each cable until it reaches the cable mounting bracket and M/T shift selector assembly.
• Insert the each cable until it reaches the shifter lever A and the selector lever.
• Shift the shifter lever to the neutral position.
• Install the shifter cable (1) and the selector cable (2) to the bracket

(3) as shown in the figure.

Install the selector cable (the M/T shift selector assembly side), as per the following procedure. 

When M/T shift selector assembly is replaced:

1.

Install the selector cable to the M/T shift selector assembly.

2.

Shift the shifter lever to the neutral position.

3.

Install the lever stopper (A) to the M/T shift selector assembly as
shown in the figure.

CAUTION:

Selector cable cannot be adjusted accurately without using
the lever stopper.

4.

Check that the shifter lever does not move in the direction of the
select. If it moves, repeat step 3.

JPDIC0844ZZ

JPDIC0836ZZ

JPDIC0831ZZ

Revision: 2011 October

2012 JUKE

CONTROL LINKAGE

TM-23

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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5.

Insert the stopper (A) until it reaches the selector cable.

6.

Remove the lever stopper from the M/T shift selector assembly.

7.

Shift the shifter lever to each gear position to check that there
are no bindings. If any, repeat step 3.

When M/T shift selector assembly is not replaced:

1.

Install the selector cable to the M/T shift selector assembly.

2.

Shift the shifter lever to the 4th gear position.

3.

Adjust the length “L” between the stopper (A) and the lever to
the standard value.

4.

Insert the stopper (A) until it reaches the selector cable.

5.

Shift the shifter lever to each gear position to check that there
are no bindings. If any, repeat step 3.

Inspection

INFOID:0000000007576359

INSPECTION AFTER INSTALLATION

Shifter Lever Knob

Check that the shifter lever knob is installed in the right position.

Shifter Cable and Selector Cable

• Pull each cable in the removal direction to check that it dose not disconnect from the cable mounting

bracket.

• Pull each cable in the removal direction to check that it dose not disconnect from the M/T shift selector

assembly.

• Pull grommet in the removal direction to check that it dose not disconnect from the vehicle.

M/T Shift Selector Assembly and Shifter Lever

• Check that there is no tangle, hook, abnormal sound, looseness, and interference when the shifter lever is

moved to each position. If there is a malfunction, then repair or replace the malfunctioning part. 

• Check that the shifter lever smoothly returns to the neutral position after moving the lever from 1st to 2nd

gear and moving hands off the lever. If there is a malfunction, then repair or replace the malfunctioning part.

• Check that the shifter lever smoothly returns to the neutral position after moving the lever from 5th to 6th

gear and moving hands off the lever. If there is a malfunction, then repair or replace the malfunctioning part.

JPDIC0832ZZ

Length “L”

: 3.51 – 4.11 mm (0.1382 – 0.1618 in)

JPDIC0834ZZ

JPDIC0832ZZ

Revision: 2011 October

2012 JUKE

TM-24

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

AIR BREATHER HOSE

AIR BREATHER HOSE

Exploded View

INFOID:0000000007576360

Removal and Installation

INFOID:0000000007576361

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

2.

Remove clips (1).

3.

Remove air breather hose from the 2 way connector.

CAUTION:

When removing air breather hose, be sure to hold 2 way
connector securely.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Install air breather hose, preventing crush and clogging caused by bending.
• Insert the allowance of air breather hose to the spool of the 2 way connector.
• Install air breather hose to the 2 way connector with the paint mark faced forward of the vehicle.
• Securely engage the clips in the mounting hole.

1.

Clip

2.

Air breather hose

3.

2 way connector

JPDIC0827ZZ

: Vehicle front

JPDIC0839ZZ

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-25

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000007576362

Removal and Installation

INFOID:0000000007576363

CAUTION:

Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position every
time when removing transaxle assembly. At this timing, dust on the sliding parts may damage a seal of
CSC and may cause clutch fluid leakage. Refer to 

CL-17, "Removal and Installation"

.

REMOVAL

1.

Disconnect battery cable from negative terminal. Refer to 

PG-95, "Removal and Installation"

.

2.

Shift the shifter lever to the neutral position.

3.

Remove battery. Refer to 

PG-95, "Removal and Installation"

.

4.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

5.

Remove air breather hose. Refer to 

TM-24, "Removal and Installation"

.

6.

Disconnect position switch connector. Refer to 

TM-19, "Removal and Installation"

.

7.

Remove harness clip from transaxle assembly.

8.

Disconnect selector cable and shifter cable from transaxle assembly. Refer to 

TM-20, "Removal and

Installation"

.

9.

Remove starter motor. Refer to 

STR-22, "Removal and Installation"

.

10. Remove clutch tube from CSC (Concentric Slave Cylinder). Refer to 

CL-15, "Removal and Installation"

.

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immedi-

ately and wash the affected area with water.

• Never depress clutch pedal during removal procedure.

11. Remove engine under cover.

12. Remove fender protector LH. Refer to 

EXT-21, "Removal and Installation"

.

13. Disconnect ground cable.

14. Remove front suspension member. Refer to 

FSU-14, "Removal and Installation"

.

1.

Transaxle assembly

 : Refer to "INSTALLATION" in 

TM-25, "Removal and Installation"

 for the locations and tightening torque.

JPDIC0632ZZ

Revision: 2011 October

2012 JUKE

TM-26

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

15. Remove front drive shafts. Refer to 

FAX-19, "LEFT SIDE : Removal and Installation"

 (LEFT SIDE) and

FAX-21, "RIGHT SIDE : Removal and Installation"

 (RIGHT SIDE).

NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.

16. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

17. Remove engine mounting bracket (LH) mounting bolts from transaxle assembly. Refer to 

EM-60, "2WD :

Removal and Installation"

.

18. Remove rear torque rod bracket and rear torque rod. Refer to 

EM-60, "2WD : Removal and Installation"

.

19. Remove transaxle assembly mounting bolts.

20. Remove transaxle assembly from the engine.

CAUTION:

• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

21. Remove CSC. Refer to 

CL-17, "Removal and Installation"

.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.
• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other

than screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle
case.

• Tighten transaxle assembly mounting bolts to the specified torque.

The figure is the view from the engine.

Inspection

INFOID:0000000007576364

INSPECTION AFTER INSTALLATION

• Check the operation of the control linkage. Refer to 

TM-23, "Inspection"

.

• Check the oil leakage and the oil level. Refer to 

TM-17, "Inspection"

.

Bolt symbol

A

B

Insertion direction

Transaxle to engine

Engine to transaxle

Quantity

3

6

Bolt length

” mm (in)

60 (2.36)

50 (1.97)

Tightening torque
 N·m (kg-m, ft-lb)

62.0 (6.3, 46)

JPDIC0837ZZ

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-27

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000007576365

CASE AND HOUSING

1.

Filler plug

2.

Gasket

3.

Transaxle case

4.

Bushing

5.

Snap ring

6.

Oil channel

7.

Oil gutter

8.

Position switch

9.

Bracket

10. Differential side oil seal

11. Magnet

12. Drain plug

13. Input shaft oil seal

14. Clutch housing

15. 2 way connector

16. Plug

17. Pinion shaft

18. Pinion gear

 : Apply Genuine Silicone RTV or an equivalent. Refer to 

GI-22, "Recommended Chemical Products and Sealants"

.

 : Always replace after every disassembly.

JPDIC0437GB

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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