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Nissan Juke (2016 year). Service Repair Manual - part 142

SIDE OIL SEAL

DLN-143

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

DLN

SIDE OIL SEAL

Exploded View

INFOID:0000000012199505

Removal and Installation

INFOID:0000000012199506

REMOVAL

1. Drain gear oil. Refer to

DLN-137, "Draining"

2. Remove electric controlled couplings. Refer to

DLN-145, "Removal and Installation"

3. Remove side oil seal with the suitable oil seal remover.

CAUTION:

Never damage gear carrier and rear cover.

INSTALLATION

Electric controlled coupling (right)

Side oil seal (right)

Rear final drive assembly

Side oil seal (left)

Electric controlled coupling (left)

Oil seal lip

: Always replace after every disassembly.

: Apply multi purpose grease

: Apply gear oil.

JSDIA2233GB

JSDIA2234ZZ

Revision: November 2015

2016 JUKE

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< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

SIDE OIL SEAL

1. Install side oil seal (right) until it becomes flush with the gear car-

rier end, using the drift (A) [SST: ST33400001 (J-26082)].

CAUTION:

• Never reuse oil seal.

• When installing, never incline oil seal.

• Apply multi-purpose grease onto oil seal lip, and gear oil

onto the circumference of oil seal.

2. Install side oil seal (left) until it becomes flush with the gear car-

rier end, using the drift (A) [SST: KV38100500 (

—

)].

CAUTION:

• Never reuse oil seal.

• When installing, never incline oil seal.

• Apply multi-purpose grease onto oil seal lip, and gear oil

onto the circumference of oil seal.

3. Install electric controlled couplings. Refer to

DLN-145, "Removal

and Installation"

4. Refill gear oil to the final drive and check level. Refer to

DLN-

137, "Refilling"

5. When oil leaks while removing, check oil level after the installa-

tion. Refer to

DLN-137, "Inspection"

JSDIA2235ZZ

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Revision: November 2015

2016 JUKE

ELECTRIC CONTROLLED COUPLING

DLN-145

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

DLN

ELECTRIC CONTROLLED COUPLING

Exploded View

INFOID:0000000012199507

Removal and Installation

INFOID:0000000012199508

REMOVAL

1. Remove rear drive shaft. Refer to

RAX-19, "Removal and Installation"

2. Disconnect sub-harness connector (1).
3. Remove propeller shaft assembly. Refer to

DLN-124, "Removal

and Installation"

4. Support rear final drive assembly with a suitable jack.

5. Remove rear final drive mounting bolt (

) at rear suspension

member.

Sub-harness

Band clip

Rear final drive assembly

Connector clip

Electric controlled coupling (right)

Reamer bolt

Electric controlled coupling (left)

Gear carrier mounting face

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)
: Apply Genuine Liquid Gasket, Three Bond 1217 or equivalent.

JSDIA2237GB

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Revision: November 2015

2016 JUKE

DLN-146

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

ELECTRIC CONTROLLED COUPLING

6. Remove final drive mounting bolts and nuts (

) with power tool.

7. Lower rear final drive assembly to the position where electric

controlled coupling connector can be disconnect.

CAUTION:

Secure final drive assembly to a suitable jack while remov-

ing it.

8. Disconnect electric controlled coupling connector (1) from sub-

harness (2).

9. Remove electric controlled coupling connector from final drive

assembly.

10. Remove electric controlled coupling from final drive assembly.
11. Remove sub-harness from final drive assembly.

CAUTION:

• Remove sub-harness only when necessary.

• Never damage side oil seal.

INSTALLATION

1. If remove sub–harness, replace band clip to sub-harness, and then install sub–harness to rear final drive

assembly.

CAUTION:

• Never reuse band clip.

• Check original mounting dimensions to install clip to the original position.

JSDIA2137ZZ

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Revision: November 2015

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ELECTRIC CONTROLLED COUPLING

DLN-147

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

DLN

• Pin (A) of sub–harness connector clip must be function-

ing certainly as baffle pin.

• Check the area around the rotating object to see that there

is no interference.

2. Apply liquid gasket (1) to mating surface of coupling cover.

• Use Genuine Silicone RTV or equivalent. Refer to

GI-22,

CAUTION:

• Remove old gasket adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-

ing to the mounting surfaces.

• Overlap both ends of the bead for at least 3 mm (0.12 in).

• Apply liquid gasket to grommet as well.

• The width of sealant bend is approximately 3 mm (0.012

in).

• Never allow liquid gasket to contact the unit characteris-

tics (A) of the coupling cover.

3. Install electric controlled coupling (1) to spline of center stem

with grommet of harness facing upward, temporarily tighten

reamer bolts (2) to the positions shown in the figure.

CAUTION:

Never damage side oil seal.

4. Tighten reamer bolts and coupling cover mounting bolts to the

specified torque.

CAUTION:

Never allow harness to get caught in the bolt.

JSDIA2525ZZ

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A: Left side
B: Right side

: Vehicle front

JSDIA2242GB

Revision: November 2015

2016 JUKE

DLN-148

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

ELECTRIC CONTROLLED COUPLING

5. Replace connector clip from electric controlled coupling connec-

tor, and then insert it to final drive assembly.

CAUTION:

• Never reuse connector clip.

• When inserting connector clip to final drive assembly,

never tug harness.

6. Connect electric controlled coupling connector (1) to sub-har-

ness (2).

7. Install rear drive shaft. Refer to

RAX-19, "Removal and Installa-

tion"

CAUTION:

Never damage electric controlled coupling oil seal.

8. Install propeller shaft assembly. Refer to

DLN-124, "Removal

and Installation"

9. When oil leaks while removing, check oil level after the installa-

tion. Refer to

DLN-137, "Inspection"

10. When replacing electric controlled coupling, perform writing unit

characteristics after installing rear final drive assembly to the vehicle. Refer to

DLN-42, "Work Procedure"

CAUTION:

Always writing unit characteristics of both side electric controlled couplings.

JSDIA2239ZZ

JSDIA2238ZZ

Revision: November 2015

2016 JUKE

ELECTRIC CONTROLLED COUPLING OIL SEAL

DLN-149

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

DLN

ELECTRIC CONTROLLED COUPLING OIL SEAL

Exploded View

INFOID:0000000012199509

Removal and Installation

INFOID:0000000012199510

REMOVAL

1. Remove rear drive shafts. Refer to

RAX-19, "Removal and Installation"

2. Remove electric controlled coupling oil seal from electric con-

trolled coupling, using the suitable oil seal remover.

CAUTION:

Never damage electric controlled coupling.

INSTALLATION

1. Using the drift (A) [SST: KV38109700 (

—

)], install elec-

tric controlled coupling oil seal to electric controlled coupling to

electric controlled coupling all the way until SST contact the end.

NOTE:

The use of SST satisfies the mounting dimensions.

CAUTION:

• Always use SST [KV38109700 (

—

)].

• Never reuse oil seal.

• When installing, never incline oil seal.

• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference of oil seal.

Rear final drive assembly

Electric controlled coupling oil seal

Oil seal lip

: Always replace after every disassembly.

: Apply multi purpose grease

: Apply gear oil.

JSDIA2243ZZ

JSDIA2244ZZ

JSDIA2245ZZ

Revision: November 2015

2016 JUKE

DLN-150

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

ELECTRIC CONTROLLED COUPLING OIL SEAL

2. Install rear drive shafts. Refer to

RAX-19, "Removal and Installation"

CAUTION:

Never damage electric controlled coupling oil seal.

Revision: November 2015

2016 JUKE

Content .. 140 141 142 143 ..