Content .. 87 88 89 90 ..

Nissan Juke (2016 year). Service Repair Manual - part 89

CL-18

< UNIT REMOVAL AND INSTALLATION >

CLUTCH DISC AND CLUTCH COVER

CLUTCH DISC AND CLUTCH COVER

Exploded View

INFOID:0000000012199561

Removal and Installation

INFOID:0000000012199562

CAUTION:

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage

a seal of CSC and may cause clutch fluid leakage. Refer to

CL-17, "Removal and Installation"

• Never bring any grease to the clutch disc facing, pressure plate surface and flywheel surface.

• Never clean clutch disc using solvent.

REMOVAL

1. Remove transaxle assembly. Refer to

TM-30, "Removal and Installation"

(RS6F94R),

TM-86, "Removal

and Installation"

(RS6F52H).

2. Remove clutch cover mounting bolts while holding clutch cover.

CAUTION:

Never drop clutch disc.

3. Remove clutch cover and clutch disc.

CAUTION:

Never drop clutch disc.

INSTALLATION

1. Clean clutch disc and input shaft splines to remove grease and powder arisen from abrasion.

Flywheel

Clutch disc

Clutch cover

Input shaft

First step

Final step

: N·m (kg-m, ft-lb)

: Apply lithium-based grease including molybdenum disulphide.

JPDIB0049GB

Revision: November 2015

2016 JUKE

CLUTCH DISC AND CLUTCH COVER

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< UNIT REMOVAL AND INSTALLATION >

2. Apply recommended grease to clutch disc (1) and input shaft (2)

splines (A).

CAUTION:

Be sure to apply grease to the points specified. Otherwise,

noise, poor disengagement, or damage to the clutch may

result. Excessive grease may cause slip or judder. And if it

adheres to seal of CSC, it cause clutch fluid leakage. Wipe

out excess grease. Wipe out any grease oozing from the

parts.

3. Install clutch disc, using a clutch aligner (A) [Commercial service

tool].

4. Install clutch cover, and then temporarily tighten clutch cover

mounting bolts.

5. Tighten clutch cover mounting bolts to the specified torque

evenly in two steps in the numerical order as shown in the fig-

ure.

6. For the next step and after, install in the reverse order of

removal.

Inspection

INFOID:0000000012199563

INSPECTION AFTER REMOVAL

Clutch Disc

• Measure circumferential runout relative to clutch disc center spline.

If it is outside the specification, replace clutch disc.

• Measure backlash to clutch disc spline and input shaft spline at the

circumference of clutch disc. If it is outside the specification,

replace clutch disc.

• Measure the depth “A” to clutch disc facing rivet heads, using a

calipers. If it exceeds the allowable wear limit, replace clutch disc.

Clutch Cover

• Check clutch cover thrust ring for wear or breakage. If wear or breakage is found, replace clutch cover.

NOTE:

• Worn thrust ring will generate a beating noise when tapped at the rivet with a hammer.

• Broken thrust ring will make a clinking sound when cover is shaken up and down.

• If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,

repair the surface with sandpaper. If surface is damaged or distorted, replace clutch cover.

JPDIB0239ZZ

JPDIB0141ZZ

Runout limit/diameter of the area
to be measured

: Refer to

CL-21,

"Clutch Disc"

Maximum allowable spline back-
lash (at outer edge of disc)

: Refer to

CL-21,

"Clutch Disc"

Facing wear limit (depth to the
rivet head) “A”

: Refer to

CL-21,

"Clutch Disc"

SCL221

JPDIB0026ZZ

Revision: November 2015

2016 JUKE

CL-20

< UNIT REMOVAL AND INSTALLATION >

CLUTCH DISC AND CLUTCH COVER

INSPECTION AFTER INSTALLATION

Clutch Cover

Check diaphragm spring lever claws for unevenness with the lever

still on the vehicle. If they exceed the tolerance, adjust lever height,

using the diaphragm adjusting wrench (A) [SST: ST20050240 ( - )].

Tolerance for diaphragm spring
lever unevenness

: Refer to

CL-21,

"Clutch Cover"

JPDIB0160ZZ

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

CL-21

< SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

INFOID:0000000012199564

Unit: mm (in)

Clutch Pedal

INFOID:0000000012199565

Unit: mm (in)

Clutch Disc

INFOID:0000000012199566

Unit: mm (in)

Clutch Cover

INFOID:0000000012199567

Unit: mm (in)

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Type of clutch control

Hydraulic

Clutch disc

Facing size (Outer dia.

Inner dia.

Thickness)

230

155

3.2

(9.06

6.10

0.126)

Recommended clutch fluid

Refer to

MA-11, "Fluids and Lubricants"

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Clutch pedal height

169.7 – 179.7 (6.68 – 7.07)

Clutch pedal height at clutch disengagement

80 (3.15) or more

Clutch pedal play
[Looseness at clutch pedal pin]

2 – 8 (0.08 – 0.31)

[0 – 1.3 (0 – 0.051)]

Clearance between stopper rubber and clutch interlock switch
threaded end while clutch pedal is fully depressed.

0.74 – 1.96 (0.0291 – 0.0772)

Clearance between clutch pedal and clutch pedal position switch
threaded end while clutch pedal is fully released.

0.74 – 1.96 (0.0291 – 0.0772)

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Runout limit/diameter of the area to be measured

1.0 (0.039) / 220 (8.66) dia.

Maximum allowable spline backlash (at outer edge of disc)

0.9 (0.035)

Facing wear limit (depth to the rivet head)

0.35 (0.0138)

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Tolerance for diaphragm spring lever unevenness

0.7 (0.028) or less

Revision: November 2015

2016 JUKE

CO-1

ENGINE

SECTION

CONTENTS

ENGINE COOLING SYSTEM

MR FOR NISMO RS MODELS

PRECAUTION ...............................................

PRECAUTIONS ...................................................

Precautions for Removing Battery Terminal .............

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................

PREPARATION ............................................

PREPARATION ...................................................

Commercial Service Tools .......................................

SYSTEM DESCRIPTION ..............................

DESCRIPTION ....................................................

Engine Cooling System .............................................

Engine Cooling System Schematic ...........................

SYMPTOM DIAGNOSIS ...............................

OVERHEATING CAUSE ANALYSIS ..................

Troubleshooting Chart ...............................................

PERIODIC MAINTENANCE .........................

ENGINE COOLANT ...........................................

Inspection ................................................................

Draining ...................................................................

Refilling ...................................................................

Flushing ...................................................................

RADIATOR .........................................................

RADIATOR CAP ........................................................

RADIATOR CAP : Inspection ..................................

RADIATOR ................................................................

RADIATOR : Inspection ..........................................

REMOVAL AND INSTALLATION ...............

RADIATOR ........................................................

Exploded View .........................................................

Removal and Installation .........................................

Inspection ................................................................

COOLING FAN ..................................................

Exploded View .........................................................

Removal and Installation .........................................

Disassembly and Assembly .....................................

Inspection ................................................................

WATER PUMP ..................................................

Exploded View .........................................................

Removal and Installation .........................................

Inspection ................................................................

THERMOSTAT ..................................................

Exploded View .........................................................

Removal and Installation .........................................

Inspection ................................................................

WATER OUTLET ..............................................

Exploded View .........................................................

Removal and Installation .........................................

Inspection ................................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................

Periodical Maintenance Specification ......................

Radiator ...................................................................

Thermostat ..............................................................

Water Control Valve ................................................

MR EXCEPT FOR NISMO RS MODELS

PRECAUTION ..............................................

PRECAUTIONS .................................................

Precautions for Removing Battery Terminal ............

Revision: November 2015

2016 JUKE

CO-2

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

Precautions Necessary for Steering Wheel Rota-
tion after Battery Disconnect ..................................

PREPARATION ...........................................

PREPARATION .................................................

Commercial Service Tools ....................................

SYSTEM DESCRIPTION ............................

COMPONENT PARTS .......................................

Radiator ..................................................................

Cooling Fan ............................................................

Water Pump ............................................................

Multi-way Control Valve ..........................................

DESCRIPTION ...................................................

Engine Cooling System ..........................................

Engine Cooling System Schematic ........................

BASIC INSPECTION ...................................

RADIATOR ........................................................

Cleaning the Radiator .............................................

SYMPTOM DIAGNOSIS .............................

OVERHEATING CAUSE ANALYSIS ................

Diagnosis Chart by Symptom .................................

PERIODIC MAINTENANCE ........................

ENGINE COOLANT ...........................................

Inspection ...............................................................

Draining and Filling .................................................

Flushing ..................................................................

RADIATOR CAP ................................................

Radiator Cap Inspection .........................................

REMOVAL AND INSTALLATION ..............

RADIATOR ........................................................

Exploded View ........................................................

Removal and Installation .........................................

Inspection ................................................................

COOLING FAN ..................................................

Exploded View ........................................................

Removal and Installation .........................................

Disassembly and Assembly ....................................

Inspection ................................................................

WATER PUMP ...................................................

Exploded View ........................................................

Removal and Installation .........................................

Inspection ................................................................

MULTI-WAY CONTROL VALVE .......................

Exploded View ........................................................

Removal and Installation .........................................

Inspection ................................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................

Periodical Maintenance Specification .....................

Radiator ..................................................................

Revision: November 2015

2016 JUKE

PRECAUTIONS

CO-3

< PRECAUTION >

[MR FOR NISMO RS MODELS]

PRECAUTION

PRECAUTIONS

Precautions for Removing Battery Terminal

INFOID:0000000012959272

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000012197511

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

Revision: November 2015

2016 JUKE

CO-4

< PRECAUTION >

[MR FOR NISMO RS MODELS]

PRECAUTIONS

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Revision: November 2015

2016 JUKE

Content .. 87 88 89 90 ..