Nissan Juke (2016 year). Service Repair Manual - part 88

CL-10

< PERIODIC MAINTENANCE >

CLUTCH FLUID

7. Return clutch tube and lock pin in their original positions while clutch pedal is depressed.
8. Perform the air bleeding. Refer to

CL-10, "Air Bleeding"

Air Bleeding

INFOID:0000000012199547

CAUTION:

• Monitor clutch fluid level in reservoir tank so as not to empty the tank.

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

NOTE:

Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or

power bleeder will not purge all the air from the system.
1. Fill reservoir tank with new clutch fluid.

CAUTION:

Never reuse drained clutch fluid.

2. Connect a transparent vinyl hose to air bleeder of bleeding con-

nector (1).

3. “Depress” and “release” the clutch pedal slowly and fully 15

times at an interval of 2 to 3 seconds and release the clutch

pedal.

4. Press the lock pin (1) into the bleeding connector (2), and main-

tain the position.

CAUTION:

Since the inside of clutch tube is under hydraulic pressure,

hold the tube to prevent it from getting disconnected.

5. Slide bleeding connector (1) in the direction of the arrow as

shown in the figure.

6. Depress the clutch pedal soon and hold it, and then bleed the air

from the piping.

CAUTION:

Since the inside of clutch tube is under hydraulic pressure,

hold the tube to prevent it from getting disconnected.

7. Return clutch tube and lock pin in their original positions.
8. Release clutch pedal and wait for 5 seconds.
9. Repeat steps 3 to 8 until no bubbles are observed in the clutch fluid.
10. Check that the fluid level in the reservoir tank is within the specified range after air bleeding. Refer to

CL-

8, "Inspection"

JPDIB0166ZZ

JPDIB0041ZZ

: Clutch housing

Dimension “A”

: 10 mm (0.39 in)

JPDIB0042ZZ

Revision: November 2015

2016 JUKE

CLUTCH PEDAL

CL-11

< REMOVAL AND INSTALLATION >

REMOVAL AND INSTALLATION

CLUTCH PEDAL

Exploded View

INFOID:0000000012199548

Removal and Installation

INFOID:0000000012199549

REMOVAL

1. Remove instrument lower panel LH. Refer to

IP-13, "Removal and Installation"

2. Disconnect clutch pedal position switch connector.
3. Disconnect clutch interlock switch connector.
4. Disconnect clip of harness from clutch pedal.
5. Remove master cylinder rod end from clutch pedal.
6. Remove clutch pedal position switch and clip from clutch pedal.
7. Remove clutch interlock switch and clip from clutch pedal.
8. Remove clutch pedal from the vehicle.
9. Remove pedal pad from clutch pedal.
10. Remove stopper rubber and pedal stopper rubber from clutch

pedal, using a suitable remover.

INSTALLATION

Clutch pedal

Stopper rubber

Clip

Clutch interlock switch

Clutch pedal position switch

Pedal pad

Pedal stopper rubber

: N·m (kg-m, ft-lb)

JPDIB0161GB

PCIB1491E

Revision: November 2015

2016 JUKE

CL-12

< REMOVAL AND INSTALLATION >

CLUTCH PEDAL

Note the following, and install in the reverse order of removal.

CAUTION:

Press master cylinder rod end into clutch pedal until it stops.

Inspection and Adjustment

INFOID:0000000012199550

INSPECTION AFTER REMOVAL

• Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,

replace clutch pedal.

• Check stopper rubber and pedal stopper rubber. If damage or deformation is found, replace stopper rubber

and pedal stopper rubber.

• Check pedal pad. If wear or damage is found, replace pedal pad.

INSPECTION AFTER INSTALLATION

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection and Adjustment"

• Check the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

• Check the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

ADJUSTMENT AFTER INSTALLATION

• Adjust the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

• Adjust the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

Revision: November 2015

2016 JUKE

CLUTCH MASTER CYLINDER

CL-13

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

Exploded View

INFOID:0000000012199551

Removal and Installation

INFOID:0000000012199552

REMOVAL

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

• Never disassemble clutch master cylinder.

1. Drain clutch fluid. Refer to

CL-8, "Draining"

2. Remove air cleaner case. Refer to

EM-192, "Removal and Installation"

(Except for NISMO RS),

EM-27,

"Removal and Installation"

(For NISMO RS).

3. Remove reservoir hose from reservoir tank and master cylinder.
4. Remove master cylinder rod end (

) from clutch pedal.

Reservoir hose

Reservoir tank

Master cylinder

JPDIB0162ZZ

PCIB1491E

Revision: November 2015

2016 JUKE

CL-14

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

5. Pull up the lock pin (1) from connector of master cylinder (2) and

separate clutch tube (3).

6. Rotate master cylinder clockwise by 45 degrees, and then

remove master cylinder from the vehicle.

INSTALLATION

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

1. Tilt master cylinder clockwise by 45 degrees (A) and insert it to

the mounting hole. Rotate counterclockwise and secure it. At

this time, nipple (1) is upward of the vehicle.

2. Install master cylinder rod end to clutch pedal.

CAUTION:

Press master cylinder rod end into clutch pedal until it

stops.

3. Install reservoir hose to reservoir tank and master cylinder.

CAUTION:

Set reservoir hose with painted mark facing upward.

4. Press down the lock pin into connector of master cylinder until it stops.
5. Install clutch tube into connector of master cylinder until it stops.
6. For the next step and after, install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000012199553

INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to

CL-8, "Inspection"

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection and Adjustment"

• Check the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

• Check the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

ADJUSTMENT AFTER INSTALLATION

• Adjust the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

• Adjust the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

• Perform the air bleeding. Refer to

CL-10, "Air Bleeding"

JPDIB0167ZZ

: Mounting condition

JPDIB0114ZZ

Revision: November 2015

2016 JUKE

CLUTCH PIPING

CL-15

< REMOVAL AND INSTALLATION >

CLUTCH PIPING

Exploded View

INFOID:0000000012199554

Hydraulic Layout

INFOID:0000000012199555

Removal and Installation

INFOID:0000000012199556

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

REMOVAL

Note the following, and refer to

CL-15, "Exploded View"

for removal procedure.

• Drain clutch fluid. Refer to

CL-8, "Draining"

CSC (Concentric Slave Cylinder)

Clip (Except for NISMO RS)

Clutch tube

Clutch damper

Bracket

Master cylinder

JSDIA3642ZZ

Clutch tube

Lock pin

CSC (Concentric Slave Cylinder)

Clutch damper

Master cylinder

Clutch pedal

PCIB1499E

Revision: November 2015

2016 JUKE

CL-16

< REMOVAL AND INSTALLATION >

CLUTCH PIPING

• Press the lock pin into the bleeding connector of the CSC, and then remove clutch tube from CSC.

• Pull the lock pins from the connectors of the clutch damper until the pins stop, and then remove clutch tubes

from clutch damper.

• Pull the lock pin from the connector of the clutch master cylinder until the pin stop, and then remove clutch

tube from clutch master cylinder.

INSTALLATION

Note the following, and refer to

CL-15, "Exploded View"

for installation procedure.

CAUTION:

Never damage clutch tube.

• Insert each clutch tube into the CSC bleeding connector, the clutch damper connector, and the clutch master

cylinder connector until it contacts the end of each connector.

• Install each lock pin into the clutch damper connector and the clutch master cylinder connector until it con-

tacts the end of each connector.

Inspection and Adjustment

INFOID:0000000012199557

INSPECTION AFTER REMOVAL

• Check the clutch tube for cracks and damage. If the clutch tube has cracks or damage, replace it with a new

one.

• Check the O-ring of the clutch tube for cracks and damage. If the O-ring of the clutch tube has cracks or

damage, replace clutch tube with a new one.

• Check the clutch damper for cracks and damage. If the clutch damper has cracks or damage, replace it with

a new one.

INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to

CL-8, "Inspection"

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection and Adjustment"

ADJUSTMENT AFTER INSTALLATION

Perform the air bleeding. Refer to

CL-10, "Air Bleeding"

Revision: November 2015

2016 JUKE

CSC (CONCENTRIC SLAVE CYLINDER)

CL-17

< UNIT REMOVAL AND INSTALLATION >

UNIT REMOVAL AND INSTALLATION

CSC (CONCENTRIC SLAVE CYLINDER)

Exploded View

INFOID:0000000012199558

Removal and Installation

INFOID:0000000012199559

CAUTION:

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage

a seal of CSC and may cause clutch fluid leakage.

• Never disassemble CSC.

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

REMOVAL

1. Remove transaxle assembly. Refer to

TM-30, "Removal and Installation"

2. Remove CSC from clutch housing.

INSTALLATION

1. Install CSC to clutch housing, and then tighten CSC mounting bolts to the specified torque.

CAUTION:

• Never reuse CSC.

• Never insert and operate CSC because piston and stopper of CSC components may fall off.

2. For the next step and after, install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000012199560

INSPECTION AFTER INSTALLATION

Check the fluid leakage and the fluid level. Refer to

CL-8, "Inspection"

ADJUSTMENT AFTER INSTALLATION

Perform the air bleeding. Refer to

CL-10, "Air Bleeding"

Transaxle assembly

CSC (Concentric Slave Cylinder)

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIB0040GB

Revision: November 2015

2016 JUKE

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