Nissan Juke F15. Manual - part 240

 

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Nissan Juke F15. Manual - part 240

 

 

DLK-140

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

REAR DOOR

REAR DOOR

Exploded View

INFOID:0000000012196716

DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation

INFOID:0000000012196717

CAUTION:

• Perform work with 2 workers, because of it’s heavy weight.

• When removing and installing rear door assembly, support door with a jack and shop cloth to pro-

tect door and body.

REMOVAL

1.

Rear door panel

2.

TORX bolt

3.

Door striker

4.

Door check link

5.

Door hinge (lower)

6.

Door hinge (upper)

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5880GB

REAR DOOR

DLK-141

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

C

D

E

F

G

H

I

J

L

M

A

B

DLK

N

O

P

1. Remove rear door harness grommet (2) from body side outer

(1), and then pull out rear door harness.

2. Disconnect rear door harness connector.

3. Remove mounting bolt of door check link on the vehicle.
4. Remove door hinge mounting bolts (door side), and then remove rear door assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• Check rear door open/close, lock/unlock operation after installation.

• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.

• After installation, perform the fitting adjustment. Refer to 

DLK-142, "DOOR ASSEMBLY : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.

JMKIA5881ZZ

JMKIA5882ZZ

DLK-142

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

REAR DOOR

DOOR ASSEMBLY : Adjustment

INFOID:0000000012196718

Check the clearance and surface height between front door and each part by visually and touching. 

If the clearance and the surface height are out of specification, adjust them according to the procedures

shown below.

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1. Remove center pillar lower garnish. Refer to 

INT-22, "CENTER PILLAR LOWER GARNISH : Removal

and Installation"

.

1.

Front fender

2.

Front door 

3.

Rear door

4.

Body side outer

5.

Door striker

6.

TORX bolt

7.

Front door hinge

8.

Rear door hinge (upper)

9.

Rear door hinge (lower)

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Body grease

Portion

Clearance

Surface height

Front door – Rear door

B – B

3.3 – 5.3 (0.130 – 0.209)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

Rear door – Body side outer

C – C

2.6 – 4.6 (0.102 – 0.181)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

JMKIA5638GB

REAR DOOR

DLK-143

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

C

D

E

F

G

H

I

J

L

M

A

B

DLK

N

O

P

2. Loosen door hinge mounting nuts on door side.
3. Adjust the surface height of rear door according to the fitting standard dimension.
4. Temporarily tighten door hinge mounting nuts on door side.
5. Loosen door hinge mounting nuts and bolts on body side. 
6. Raise rear door at rear end to adjust clearance of rear door according to the fitting standard dimension.
7. After adjustment tighten bolts and nuts to the specified torque.

CAUTION:

• After installation, apply touch-up paint (the body color) onto the head of hinge mounting bolts

and nuts.

• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.

8. Install center pillar lower garnish. Refer to 

INT-22, "CENTER PILLAR LOWER GARNISH : Removal and

Installation"

.

DOOR STRIKER ADJUSTMENT

Adjust door striker so that it becomes parallel with door lock insertion direction.

DOOR STRIKER
DOOR STRIKER : Removal and Installation

INFOID:0000000012196719

REMOVAL

Remove TORX bolts, and then remove door striker.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Check rear door open/close, lock/unlock operation after installation.

• After installation, be sure to perform the fitting adjustment. Refer to 

DLK-142, "DOOR ASSEMBLY :

Adjustment"

.

DOOR HINGE
DOOR HINGE : Removal and Installation

INFOID:0000000012196720

CAUTION:

• Perform work with 2 workers, because of it’s heavy weight.

• When removing and installing rear door assembly, support door with a jack and shop cloth to pro-

tect door and body.

REMOVAL

1. Remove rear door assembly. Refer to 

DLK-140, "DOOR ASSEMBLY : Removal and Installation"

.

2. Remove center pillar lower garnish. Refer to 

INT-22, "CENTER PILLAR LOWER GARNISH : Removal

and Installation"

.

3. Remove rear door hinge mounting bolts and nuts (body side), and then remove door hinge.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• Check rear door open/close operation after installation.

• When removing and installing rear door assembly, perform the fitting adjustment. Refer to 

DLK-142,

"DOOR ASSEMBLY : Adjustment"

.

• After installing, apply the touch-up paint (the body color) onto the head of door hinge mounting nuts.

 

 

 

 

 

 

 

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