Nissan Juke F15. Manual - part 1233

TM-122

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

INPUT SHAFT AND GEARS

4. Press in 3rd-4th synchronizer hub assembly using Tool.

CAUTION:

Align grooves of 3rd-4th shifting insert and 3rd outer baulk

ring.

5. Press in 4th input gear bushing using Tool.

6. Install 4th baulk ring.
7. Install 4th needle bearing and 4th input gear to input shaft.

8. Select thrust washer so that dimension "C2" satisfies the stan-

dard value below. Then install thrust washer onto input shaft.

Refer to 

TM-145, "Available Thrust Washer"

.

CAUTION:

Only one thrust washer can be selected.

9. Press in 5th input gear bushing using Tool.

CAUTION:

Do not reuse 5th input gear bushing.

10. Install 5th needle bearing and 5th input gear to input shaft.
11. Install 5th baulk ring.

Tool number

: KV40105710 ( — )

SCIA1031E

Tool number

: KV40105710 ( — )

PCIB0922E

Standard value for dimension "C2”

: Refer to 

TM-145, "Available Thrust Washer"

.

SCIA0925E

Tool number

: KV40105710 ( — )

SCIA1033E

INPUT SHAFT AND GEARS

TM-123

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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12. Install 5th-6th synchronizer hub, 5th-6th spread springs, and 5th-6th shifting inserts onto 5th-6th coupling

sleeve.

CAUTION:

• Be careful with orientation of 5th-6th synchronizer hub.

• Do not reuse 5th-6th synchronizer hub and 5th-6th cou-

pling sleeve.

• Replace 5th-6th synchronizer hub and 5th-6th coupling

sleeve as a set.

• Be careful with orientation of 5th-6th coupling sleeve.

• Be sure not to hook center projection of 2 spread springs

on same shifting insert.

13. Press in 5th-6th synchronizer hub assembly using Tool.

CAUTION:

Align grooves of 5th-6th shifting insert and 5th baulk ring.

A

: Front side

B

:  Rear  side

PCIB1883E

A

: 5th input gear side

B

: 6th input gear side

PCIB1884E

SCIA1083E

Tool number

: KV40105710 ( — )

SCIA1039E

TM-124

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

INPUT SHAFT AND GEARS

14. Install 6th needle bearing, 6th input gear, 6th baulk ring onto 6th

input gear bushing and then press in 6th input gear bushing onto

input shaft using Tool.

15. Install snap ring onto input shaft and make sure that end play

(gap between snap ring and groove) of 6th input gear bushing

satisfies the standard value. 

• If measurement is outside the standard range, select snap

ring. Refer to 

TM-144, "Available Snap Rings"

.

CAUTION:

Do not reuse snap ring.

16. Press in input shaft rear bearing using Tool.

CAUTION:

Install input shaft rear bearing with its brown surface facing

the 6th input gear side.

17. Press in input shaft front bearing using Tools.

18. Install oil channel onto input shaft.

19. Check end play of 3rd, 4th, 5th, and 6th input gears.

Tool number

: ST33200000 (J-26082)

WCIA0309E

End play standard value

:Refer to 

TM-144, "Available Snap Rings"

.

SCIA0970E

Tool number

: ST30901000 (J-26010-01)

WCIA0310E

Tool number

A: ST33052000 ( — )
B: ST30032000 (J-26010-01)

WCIA0311E

End play standard value

: Refer to 

TM-144, "Gear End Play"

.

SCIA0966E

MAINSHAFT AND GEARS

TM-125

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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MAINSHAFT AND GEARS

Exploded View

INFOID:0000000012200826

MAINSHAFT AND GEARS

Disassembly and Assembly

INFOID:0000000012200827

DISASSEMBLY

1.

Mainshaft front bearing

2.

Mainshaft bearing retainer

3.

Mainshaft

4.

Reverse main gear

5.

1st main gear

6.

1st main gear bushing

7.

1st needle bearing

8.

1st inner baulk ring

9.

1st synchronizer cone

10. 1st outer baulk ring

11. 1st-2nd spread spring

12. 1st-2nd shifting insert

13. 1st-2nd synchronizer hub

14. 2nd outer baulk ring

15. 2nd synchronizer cone

16. 2nd inner baulk ring

17. 1st-2nd coupling sleeve

18. 2nd main gear bushing

19. 2nd needle bearing

20. 2nd main gear

21. 3rd main gear

22. 3rd-4th mainshaft spacer

23. 4th main gear adjusting shim

24. 4th main gear

25. 5th main gear

26. 5th-6th mainshaft spacer

27. 6th main gear

28. 6th main gear adjusting shim 29. Mainshaft rear bearing

30. Mainshaft C-ring

31. C-ring holder

32. Snap ring

33. Mainshaft rear bearing adjust-

ing shim

 : Apply gear oil.

: Replace the parts as a set.

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

PCIB1889E