Nissan Juke F15. Manual - part 1230

 

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Nissan Juke F15. Manual - part 1230

 

 

TM-110

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

1. Using a depth micrometer and straightedge, measure dimension

(L

1

) between transaxle case end face and mounting face of

adjusting shim.

2. Install differential side bearing outer race onto differential side

bearing on final gear side. Holding lightly differential side bear-

ing outer race horizontally by hand, rotate final gear five times or

more (for smooth movement of bearing roller).

3. Using a depth micrometer and straightedge as shown, measure

dimension (L

2

) between differential side bearing outer race and

clutch housing end face.

CAUTION:

L

2

: Measure at 4 point by approximately 90 degrees and use

the average value.

4. Install selected differential side bearing adjusting shim and then

install differential side bearing outer race (transaxle case side)

using Tool.

CAUTION:

Replace differential side bearing and differential side bear-

ing outer race as a set.

Reverse Idler Gear End Play

• When adjusting reverse idler gear end play, select adjusting shim

for reverse idler gear. To select adjusting shim (1), measure clear-

ance between transaxle case (2) and reverse idler gear (rear) (3).

Refer to 

TM-146, "Available Adjusting Shims"

.

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension (Q) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for reverse

idler gear.

SCIA1078E

SCIA1079E

Tool number

: ST30720000 (J25405)

PCIB0942E

End play

: Refer to 

TM-146, "Available Adjusting 

Shims"

.

Dimension Q = (Q

1

  - Q

2

 ) - End play

Q

: Thickness of adjusting shim

Q

1

: Distance between transaxle case end face 
and mounting face of adjusting shim

Q

2

: Distance between clutch housing end face 
and end face of reverse idler gear (rear)

PCIB1925E

TRANSAXLE ASSEMBLY

TM-111

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

1. Using a depth micrometer and straightedge, measure dimension

(Q

1

) between transaxle case end face and mounting face of

adjusting shim.

2. Using a depth micrometer and straightedge as shown, measure

dimension (Q

2

) between clutch housing (1) end face and end

face of reverse idler gear (rear) (2).

CAUTION:

Q

2

: Measure at 4 point by approximately 90 degrees and

use the average value.

3. Install selected reverse idler gear adjusting shim onto reverse

idler gear (rear).

Input Shaft End Play

• When adjusting input shaft end play, select adjusting shim for input

shaft rear bearing. To select adjusting shim, measure clearance

between transaxle case and input shaft rear bearing. Refer to 

TM-

146, "Available Adjusting Shims"

.

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension (O) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for input shaft

rear bearing.

1. Using a depth micrometer and straightedge, measure dimension

(O

1

) between transaxle case end face and mounting face of

adjusting shim.

CAUTION:

O

1

: Measure at 4 point by approximately 90 degrees and

use the average value.

SCIA1003E

PCIB1879E

End play

Refer to 

TM-146, "Available Adjusting 

Shims"

.

Dimension O = (O

1

  - O

2

 ) - End play

O

: Thickness of adjusting shim

O

1

: Distance between transaxle case end face 
and mounting face of adjusting shim

O

2

: Distance between clutch housing end face 
and end face of input shaft rear bearing

SCIA1001E

SCIA1002E

TM-112

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

2. Using a depth micrometer and straightedge as shown, measure

dimension (O

2

) between clutch housing end face and end face

of input shaft rear bearing.

CAUTION:

(O

2

): Measure at 4 point by approximately 90 degrees and

use the average value.

3. Install selected input shaft rear bearing adjusting shim onto input

shaft.

Striking rod End Play

• When adjusting striking rod end play, select adjusting shim (1) for

striking rod (2). To select adjusting shim, measure clearance

between transaxle case (3) and striking rod shim (4). Refer to 

TM-

146, "Available Adjusting Shims"

.

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension (R) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for striking

rod.

1. Using a depth micrometer (A) and straightedge (B), measure

dimension (R

1

) between transaxle case (1) end face and mount-

ing face of adjusting shim.

CAUTION:

R

1

: Measure at 4 point by approximately 90 degrees and

use the average value.

2. Using a depth micrometer (A) and straightedge (B) as shown,

measure dimension (R

2

) between clutch housing (1) end face

and end face of striking rod shim (2).

CAUTION:

• R

2

: Measure at 4 point by approximately 90 degrees and

use the average value.

• When measuring, be careful for the inclination of striking

rod assembly and striking rod shim.

3. Install selected striking rod adjusting shim onto striking rod

assembly.

Mainshaft End Play

PCIB0792E

End play

: Refer to 

TM-146, "Available Adjusting 

Shims"

.

Dimension R = (R

1

  - R

2

 ) - End play

R

: Thickness of adjusting shim

R

1

: Distance between transaxle case end face 
and mounting face of adjusting shim

R

2

: Distance between clutch housing end face 
and end face of striking rod shim

PCIB1823E

PCIB1824E

PCIB1825E

TRANSAXLE ASSEMBLY

TM-113

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

• When adjusting mainshaft end play, select adjusting shim (1) for

mainshaft rear bearing (2). To select adjusting shim, measure

clearance (M) between transaxle case (3) and dummy adjusting

shim (4) on mainshaft rear bearing. Refer to 

TM-146, "Available

Adjusting Shims"

.

CAUTION:

Only 1 adjusting shim can be selected.

• Calculate dimension (P) (thickness of adjusting shim) using the fol-

lowing procedure to satisfy specification of end play for mainshaft

rear bearing.

*: Refer to the latest parts information to use a dummy adjusting shim of which part number is the thinnest in thickness. Refer to 

TM-

146, "Available Adjusting Shims"

.

1. Install transaxle case following the procedures below.
a. Temporarily install snap ring of mainshaft rear bearing into tran-

saxle case.

CAUTION:

Do not reuse snap ring.

b. Install dummy adjusting shim (1) to mainshaft assembly.

5

: Snap ring

6

:  Mainshaft

End play : Refer to 

TM-146, "Available Adjusting 

Shims"

.

Dimension P = (M + N) - End play

P

: Thickness of adjusting shim

M

: Distance between dummy adjusting shim on 
mainshaft rear bearing end face and transaxle 
case end face

N*

: Thickness of dummy adjusting shim

PCIB1880E

PCIB1842E

PCIB1826E

 

 

 

 

 

 

 

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