Nissan Juke F15. Manual - part 1213

TM-42

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

32. Remove 2 way connector (1) from clutch housing.
33. Remove plug from clutch housing.

34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.

Assembly

INFOID:0000000012200777

1. Install pinion gear (1) and pinion shaft (2) to clutch housing.

CAUTION:

Replace transaxle assembly when replacing clutch hous-

ing.

2. Install plug to clutch housing.

3. Install 2 way connector (1) to clutch housing.

PCIB1720E

PCIB1719E

PCIB1719E

PCIB1720E

TRANSAXLE ASSEMBLY

TM-43

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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4. Install bushings (1) so that they becomes even to clutch housing

edge surface, using a drift (A) [Commercial service tool].

5. Install oil channel to clutch housing.

CAUTION:

Never reuse oil channel.

6. Install mainshaft front bearing outer race to clutch housing,

using the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace mainshaft front bearing outer race and mainshaft

front bearing inner race as a set.

7. Install input shaft oil seal (1) to clutch housing, using the drift (A)

[SST: ST33220000 ( - )].

8. Install snap ring (1) and oil channel (2) to transaxle case.

CAUTION:

• Select and install snap ring that has the same thickness

as previous one.

• Replace transaxle assembly when replacing transaxle

case.

9. Install mainshaft rear bearing adjusting shim to transaxle case.

CAUTION:

Select mainshaft rear bearing adjusting shim, as per the fol-

lowing procedure when replacing mainshaft adjusting

shim, 6th main gear, 5th main gear, or 4th main gear.

• Replace mainshaft adjusting shim.

- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by

selecting thicker mainshaft rear bearing adjusting shim.

- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by

selecting thinner mainshaft rear bearing adjusting shim.

• Replace 6th main gear, 5th main gear, or 4th main gear.

- Measure the thickness of the main gear used before and the new main gear

- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller

than 0.025 mm (0.0010 in).

- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater

than 0.025 mm (0.0010 in).

JPDIC0108ZZ

PCIB1724E

PCIB1721E

PCIB1729E

TM-44

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

10. Install mainshaft rear bearing outer race to transaxle case, using

the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace mainshaft rear bearing outer race and mainshaft

rear bearing inner race as a set.

11. Install bushings (1) to transaxle case, using a drift (A) [Commer-

cial service tool].

12. Install oil gutter (1) to transaxle case.

13. Install shifter lever B (1) to transaxle case.

CAUTION:

Replace shifter lever A and shifter lever B as a set.

14. Install shifter lever A to transaxle case.

CAUTION:

Replace shifter lever A and shifter lever B as a set.

15. Install retaining pin to shifter lever A (1), using a pin punch.

CAUTION:

Never reuse retaining pin.

16. Install shim to transaxle case.

PCIB1728E

JPDIC0109ZZ

PCIB1730E

PCIB1712E

BCIA0047E

TRANSAXLE ASSEMBLY

TM-45

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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17. Install differential side bearing outer race (transaxle case side)

to transaxle case, using the drift (A) [SST: ST33400001 (J-

26082)].

CAUTION:

Replace differential side bearing outer race (transaxle case

side) and differential side bearing inner race (transaxle case

side) as a set.

18. Install differential side bearing outer race (clutch housing side) to

clutch housing, using the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace differential side bearing outer race (clutch housing

side) and differential side bearing inner race (clutch hous-

ing side) as a set.

19. Install differential side oil seals (1) to clutch housing and tran-

saxle case, using the drift [Stamping number: B.vi 1666-B] of the

drift set [SST: KV32500QAA ( - )].

CAUTION:

• Never incline differential side oil seal.

• Never damage clutch housing and transaxle case.

20. Install magnet to clutch housing.
21. Install final drive assembly to clutch housing.
22. Set fork rod (1) to input shaft assembly (2), and then install them

to clutch housing.

PCIB1726E

PCIB1722E

A

: Transaxle case side

B

: Clutch housing side

Dimension “L

1

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: 1.2 – 1.8 mm (0.047 – 0.071 in) 

Dimension “L

2

”

: 2.7 – 3.3 mm (0.106 – 0.130 in)

JPDIC0454ZZ

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