Nissan Juke F15. Manual - part 1203

 

  Index      Nissan     Nissan Juke F15 (2015 year) - Service and Repair Manual

 

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Nissan Juke F15. Manual - part 1203

 

 

TM-2

Inspection ...............................................................

48

INPUT SHAFT AND GEAR  ...............................

49

Exploded View ........................................................

49

Disassembly ...........................................................

49

Assembly ................................................................

51

Inspection ...............................................................

53

MAINSHAFT AND GEAR  ..................................

55

Exploded View ........................................................

55

Disassembly ...........................................................

56

Assembly ................................................................

57

Inspection ...............................................................

59

REVERSE IDLER SHAFT AND GEAR  .............

61

Exploded View ........................................................

61

Disassembly ...........................................................

61

Assembly ................................................................

62

Inspection ...............................................................

62

FINAL DRIVE .....................................................

64

Exploded View ........................................................

64

Disassembly ...........................................................

64

Assembly ................................................................

65

Inspection ...............................................................

65

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...........................................................

67

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..................................................................

67

General Specifications ............................................

67

6MT: RS6F52H

PRECAUTION .............................................

68

PRECAUTIONS  .................................................

68

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
.

68

Precaution for Procedure without Cowl Top Cover ...

68

Precautions for Removing Battery Terminal ...........

68

Precaution for Work ................................................

69

Service Notice or Precaution  ..................................

69

PREPARATION ...........................................

71

PREPARATION  .................................................

71

Special Service Tool ...............................................

71

Commercial Service Tool  .......................................

74

SYSTEM DESCRIPTION  ............................

76

STRUCTURE AND OPERATION  ......................

76

Sectional View  ........................................................

76

System Description .................................................

77

DTC/CIRCUIT DIAGNOSIS .........................

78

POSITION SWITCH  ...........................................

78

BACK-UP LAMP SWITCH ........................................

78

BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................

78

PARK/NEUTRAL POSITION (PNP) SWITCH ...........

78

PARK/NEUTRAL POSITION (PNP) SWITCH : 
Component Inspection  ............................................

78

SYMPTOM DIAGNOSIS  ............................

79

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING ............................

79

NVH Troubleshooting Chart ....................................

79

PERIODIC MAINTENANCE .......................

80

GEAR OIL ..........................................................

80

Inspection ................................................................

80

Draining ...................................................................

80

Refilling ...................................................................

80

REMOVAL AND INSTALLATION ..............

81

SIDE OIL SEAL  .................................................

81

Removal and Installation .........................................

81

POSITION SWITCH ...........................................

82

Removal and Installation .........................................

82

Inspection ................................................................

82

CONTROL LINKAGE  ........................................

83

Exploded View  ........................................................

83

Removal and Installation .........................................

83

AIR BREATHER HOSE .....................................

85

Exploded View  ........................................................

85

Removal and Installation .........................................

85

UNIT REMOVAL AND INSTALLATION  ....

86

TRANSAXLE ASSEMBLY  ................................

86

Exploded View  ........................................................

86

Removal and Installation .........................................

86

UNIT DISASSEMBLY AND ASSEMBLY ...

88

TRANSAXLE ASSEMBLY  ................................

88

Exploded View  ........................................................

88

Disassembly ............................................................

92

Assembly ................................................................

99

Adjustment ............................................................

109

INPUT SHAFT AND GEARS ............................

117

Exploded View  ......................................................

117

Disassembly and Assembly  ..................................

118

MAINSHAFT AND GEARS  ..............................

125

Exploded View  ......................................................

125

Disassembly and Assembly  ..................................

125

REVERSE IDLER SHAFT AND GEARS ..........

134

Disassembly and Assembly  ..................................

134

FINAL DRIVE ....................................................

136

TM-3

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Exploded View  ......................................................

136

Disassembly and Assembly  ..................................

136

SHIFT CONTROL .............................................

139

Exploded View  ......................................................

139

Disassembly and Assembly  ..................................

139

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

143

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

143

General Specification  ............................................

143

Gear End Play .......................................................

144

Baulk Ring Clearance  ...........................................

144

Available Snap Rings  ............................................

144

Available C-Rings ..................................................

145

Available Thrust Washer  .......................................

145

Available Adjusting Shims .....................................

146

Available Shims .....................................................

147

CVT: RE0F10B

PRECAUTION ............................................

149

PRECAUTIONS ................................................

149

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

149

Precaution for Procedure without Cowl Top Cover 

..

149

Precautions for Removing Battery Terminal  .........

149

Precaution for On Board Diagnosis (OBD) System 
of CVT and Engine ................................................

150

Precaution for TCM and Transaxle Assembly Re-
placement ..............................................................

150

Removal and Installation Procedure for CVT Unit 
Connector ..............................................................

150

General Precautions  .............................................

152

Service Notice or Precaution .................................

152

PREPARATION .........................................

154

PREPARATION ................................................

154

Special Service Tool  .............................................

154

Commercial Service Tool  ......................................

154

SYSTEM DESCRIPTION  ...........................

156

COMPONENT PARTS  .....................................

156

CVT CONTROL SYSTEM  .......................................

156

CVT CONTROL SYSTEM : Component Parts Lo-
cation .....................................................................

156

CVT CONTROL SYSTEM : Component Descrip-
tion ........................................................................

157

CVT CONTROL SYSTEM : TCM ..........................

158

CVT CONTROL SYSTEM : Transmission Range 
Switch ....................................................................

158

CVT CONTROL SYSTEM : Primary Speed Sen-
sor .........................................................................

158

CVT CONTROL SYSTEM : Secondary Speed 
Sensor ...................................................................

158

CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor  ............................................................

159

CVT CONTROL SYSTEM : Secondary Pressure 
Sensor ...................................................................

159

CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve ..............................................................

160

CVT CONTROL SYSTEM : Secondary Pressure 
Solenoid Valve .......................................................

160

CVT CONTROL SYSTEM : Torque Converter 
Clutch Solenoid Valve  ...........................................

160

CVT CONTROL SYSTEM : Lock-up Select Sole-
noid Valve ..............................................................

160

CVT CONTROL SYSTEM : Step Motor  ................

161

CVT CONTROL SYSTEM : Manual Mode Switch ..

161

CVT CONTROL SYSTEM : CVT Indicator  ............

161

CVT CONTROL SYSTEM : Shift Position Indica-
tor ..........................................................................

161

CVT CONTROL SYSTEM : Manual Mode Indica-
tor ..........................................................................

161

CVT CONTROL SYSTEM : Paddle Shifter  ...........

162

SHIFT LOCK SYSTEM  ............................................

162

SHIFT LOCK SYSTEM : Component Parts Loca-
tion .........................................................................

162

SHIFT LOCK SYSTEM : Component Description ..

162

STRUCTURE AND OPERATION  ...................

164

TRANSAXLE ............................................................

164

TRANSAXLE : Cross-Sectional View  ....................

164

TRANSAXLE : Main Component Elements ...........

165

TRANSAXLE : Belt & Pulley ..................................

166

FLUID COOLER & FLUID WARMER SYSTEM  ......

167

FLUID COOLER & FLUID WARMER SYSTEM : 
System Description ................................................

167

MECHANICAL SYSTEM ..........................................

168

MECHANICAL SYSTEM : System Diagram ..........

169

MECHANICAL SYSTEM : System Description  .....

169

MECHANICAL SYSTEM : Component Descrip-
tion .........................................................................

173

SYSTEM ..........................................................

175

CVT CONTROL SYSTEM ........................................

175

CVT CONTROL SYSTEM : System Description  ...

175

CVT CONTROL SYSTEM : System Diagram  .......

176

CVT CONTROL SYSTEM : Fail-Safe ....................

176

OIL PRESSURE CONTROL SYSTEM ....................

178

OIL PRESSURE CONTROL SYSTEM : System 
Diagram .................................................................

178

OIL PRESSURE CONTROL SYSTEM : System 
Description .............................................................

178

CONTROL SYSTEM  ................................................

179

CONTROL SYSTEM : System Diagram ................

179

CONTROL SYSTEM : System Description  ...........

180

CONTROL SYSTEM : CAN Communication .........

180

CONTROL SYSTEM : Engine and CVT Integrated 
Control (CAN Communication Control)  .................

181

TM-4

CONTROL SYSTEM : Control between CVT and 
Combination Meter (CAN Communication Con-
trol) ........................................................................

181

CONTROL SYSTEM : Control between CVT and 
BCM (CAN Communication Control)  .....................

181

LOCK-UP AND SELECT CONTROL SYSTEM .......

181

LOCK-UP AND SELECT CONTROL SYSTEM : 
System Diagram  ....................................................

181

LOCK-UP AND SELECT CONTROL SYSTEM : 
System Description ................................................

181

SHIFT CONTROL SYSTEM .....................................

182

SHIFT CONTROL SYSTEM : System Diagram  ....

182

SHIFT CONTROL SYSTEM : System Description ..

182

INTEGRATED CONTROL SYSTEM ........................

184

INTEGRATED CONTROL SYSTEM : System Di-
agram ....................................................................

185

INTEGRATED CONTROL SYSTEM : System De-
scription .................................................................

185

SHIFT LOCK SYSTEM  ............................................

186

SHIFT LOCK SYSTEM : System Description ........

186

KEY LOCK SYSTEM  ...............................................

187

KEY LOCK SYSTEM : System Description ...........

187

ON BOARD DIAGNOSTIC (OBD) SYSTEM  ...

188

Diagnosis Description ............................................

188

DIAGNOSIS SYSTEM (TCM)  ..........................

190

CONSULT Function ...............................................

190

ATFTEMP COUNT Conversion Table  ...................

194

Diagnostic Tool Function  .......................................

194

ECU DIAGNOSIS INFORMATION .............

195

TCM ..................................................................

195

Reference Value ....................................................

195

Fail-Safe ................................................................

200

DTC Inspection Priority Chart ................................

202

DTC Index  .............................................................

203

WIRING DIAGRAM  ....................................

205

CVT CONTROL SYSTEM ................................

205

Wiring Diagram  ......................................................

205

CVT SHIFT LOCK SYSTEM ............................

213

Wiring Diagram  ......................................................

213

BASIC INSPECTION ..................................

216

DIAGNOSIS AND REPAIR WORKFLOW .......

216

Work Flow ..............................................................

216

Diagnostic Work Sheet  ..........................................

217

ADDITIONAL SERVICE WHEN REPLACING 
TCM ..................................................................

219

Description .............................................................

219

Work Procedure .....................................................

219

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL VALVE OR TRANSAXLE ASSEM-
BLY ...................................................................

221

Description ............................................................

221

Work Procedure  ....................................................

221

CVT FLUID COOLER SYSTEM  .......................

223

Cleaning ................................................................

223

STALL TEST  ....................................................

226

Inspection and Judgment ......................................

226

LINE PRESSURE TEST  ...................................

228

Inspection and Judgment ......................................

228

ROAD TEST  .....................................................

230

Description ............................................................

230

Check before Engine Is Started  ............................

230

Check at Idle  .........................................................

230

Cruise Test ............................................................

231

CVT POSITION .................................................

233

Inspection and Adjustment ....................................

233

CVT FLUID  .......................................................

234

Changing ...............................................................

234

DTC/CIRCUIT DIAGNOSIS .......................

235

U0100 LOST COMMUNICATION (ECM A) ......

235

DTC Logic  .............................................................

235

Diagnosis Procedure .............................................

235

U1000 CAN COMM CIRCUIT ...........................

236

Description ............................................................

236

DTC Logic  .............................................................

236

Diagnosis Procedure .............................................

236

U1010 CONTROL UNIT (CAN)  ........................

237

Description ............................................................

237

DTC Logic  .............................................................

237

Diagnosis Procedure .............................................

237

P0703 BRAKE SWITCH B  ...............................

238

Description ............................................................

238

DTC Logic  .............................................................

238

Diagnosis Procedure .............................................

238

Component Inspection (Stop Lamp Switch) ..........

239

P0705 TRANSMISSION RANGE SENSOR A ..

241

DTC Logic  .............................................................

241

Diagnosis Procedure .............................................

241

Component Inspection (Transmission Range 
Switch) ..................................................................

243

P0710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A .............................................

244

DTC Logic  .............................................................

244

Diagnosis Procedure .............................................

245

P0715 INPUT SPEED SENSOR A  ...................

248

DTC Logic  .............................................................

248

TM-5

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Diagnosis Procedure .............................................

248

P0720 OUTPUT SPEED SENSOR  ..................

251

DTC Logic  .............................................................

251

Diagnosis Procedure .............................................

251

P0725 ENGINE SPEED ....................................

254

Description ............................................................

254

DTC Logic  .............................................................

254

Diagnosis Procedure .............................................

254

P0740 TORQUE CONVERTER ........................

255

DTC Logic  .............................................................

255

Diagnosis Procedure .............................................

255

P0744 TORQUE CONVERTER ........................

258

Description ............................................................

258

DTC Logic  .............................................................

258

Diagnosis Procedure .............................................

258

P0745 PRESSURE CONTROL SOLENOID A ..

260

DTC Logic  .............................................................

260

Diagnosis Procedure .............................................

260

P0746 PRESSURE CONTROL SOLENOID A ..

262

Description ............................................................

262

DTC Logic  .............................................................

262

Diagnosis Procedure .............................................

262

P0776 PRESSURE CONTROL SOLENOID B ..

264

Description ............................................................

264

DTC Logic  .............................................................

264

Diagnosis Procedure .............................................

264

P0778 PRESSURE CONTROL SOLENOID B ..

266

DTC Logic  .............................................................

266

Diagnosis Procedure .............................................

266

P0826 UP AND DOWN SHIFT SW  ..................

268

DTC Logic  .............................................................

268

Diagnosis Procedure .............................................

269

Component Inspection (Manual Mode Switch)  .....

272

Component Inspection (Paddle Shifter)  ................

273

P0840 TRANSMISSION FLUID PRESSURE 
SEN/SW A  ........................................................

274

DTC Logic  .............................................................

274

Diagnosis Procedure .............................................

274

P0841 TRANSMISSION FLUID PRESSURE 
SEN/SW A  ........................................................

277

Description ............................................................

277

DTC Logic  .............................................................

277

Diagnosis Procedure .............................................

277

P0868 TRANSMISSION FLUID PRESSURE ...

279

Description ............................................................

279

DTC Logic  .............................................................

279

Diagnosis Procedure .............................................

279

P1701 TCM .......................................................

281

Description ............................................................

281

DTC Logic ..............................................................

281

Diagnosis Procedure  .............................................

281

P1705 TP SENSOR .........................................

284

Description .............................................................

284

DTC Logic ..............................................................

284

Diagnosis Procedure  .............................................

284

P1709 INCOMPLETED DATA WRITING ........

285

Description .............................................................

285

DTC Logic ..............................................................

285

Diagnosis Procedure  .............................................

285

P1722 VEHICLE SPEED .................................

287

Description .............................................................

287

DTC Logic ..............................................................

287

Diagnosis Procedure  .............................................

287

P1723 SPEED SENSOR .................................

288

Description .............................................................

288

DTC Logic ..............................................................

288

Diagnosis Procedure  .............................................

288

P1726 THROTTLE CONTROL SIGNAL .........

290

Description .............................................................

290

DTC Logic ..............................................................

290

Diagnosis Procedure  .............................................

290

P1740 SELECT SOLENOID  ...........................

291

DTC Logic ..............................................................

291

Diagnosis Procedure  .............................................

291

P1777 STEP MOTOR ......................................

293

DTC Logic ..............................................................

293

Diagnosis Procedure  .............................................

293

P1778 STEP MOTOR ......................................

296

Description .............................................................

296

DTC Logic ..............................................................

296

Diagnosis Procedure  .............................................

297

SHIFT POSITION INDICATOR CIRCUIT ........

298

Description .............................................................

298

Component Function Check  ..................................

298

Diagnosis Procedure  .............................................

298

SHIFT LOCK SYSTEM  ...................................

299

Component Function Check  ..................................

299

Diagnosis Procedure  .............................................

299

Component Inspection (Shift Lock Solenoid)  ........

301

Component Inspection (Park Position Switch)  ......

301

Component Inspection (CVT Shift Selector Har-
ness) ......................................................................

301

Component Inspection (Stop Lamp Switch)  ..........

302

SYMPTOM DIAGNOSIS  ............................

303

SYSTEM SYMPTOM .......................................

303

Symptom Table  .....................................................

303

PERIODIC MAINTENANCE  ......................

314

 

 

 

 

 

 

 

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