Nissan Juke F15. Manual - part 100

 

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Nissan Juke F15. Manual - part 100

 

 

BR-60

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

Molykote is a registered trademark of Dow Corning Corporation.

BRAKE PAD : Removal and Installation

INFOID:0000000012200305

REMOVAL

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Remove lower sliding pin bolt.

3. Suspend the cylinder body with suitable wire so that the brake

hose will not stretch.

4. Remove the brake pads, shims, shim covers and pad retainers from the torque member.

CAUTION:

• Never deform the pad retainer (2) when removing the pad

retainer from the torque member (1). 

• Never damage the piston boot.

• Never drop the brake pads, shims, and the shim covers.

• Remember each position of the removed brake pads.

5. Perform inspection after removal. Refer to 

BR-62, "BRAKE PAD

: Inspection"

.

1.

Sliding pin bolt

2.

Cylinder body

3.

Inner shim cover

4.

Inner shim

5.

Inner pad (with pad wear sensor)

6.

Pad retainer

7.

Torque member

8.

Outer pad

9.

Outer shim

1 Apply rubber grease.

2: Apply MOLYKOTE

®

 AS880N or silicone-based grease.

: N·m (kg-m, ft-lb)

JSFIA0491ZZ

JSFIA0492ZZ

JPFIA0118ZZ

REAR DISC BRAKE

BR-61

< REMOVAL AND INSTALLATION >

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INSTALLATION

Except NISMO RS

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Install the pad retainers (1) to the torque member (2) if the pad

retainers has been removed.

CAUTION:

• Securely assemble the pad retainers so that it will not be

lifted up from the torque member.

• Never deform the pad retainers.

2. Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the brake pads and the shims, and

install the shims and shim covers to the brake pad. 

CAUTION:

Always replace the shim together with the shim cover when

replacing the brake pad.

Molykote is a registered trademark of Dow Corning Corporation.

3. Install the brake pads to the torque member.
4. Install cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

• When replacing brake pad with new one, check a brake

fluid level in the reservoir tank because brake fluid returns to master cylinder reservoir tank

when pressing piston in.

NOTE:

Use a disc brake piston tool to easily press piston. 

5. Install the lower sliding pin bolt and tighten it to the specified

torque.

6. Depress the brake pedal several times to check that no drag feel

is present for the rear disc brake. Refer to 

BR-62, "BRAKE PAD

: Inspection"

.

7. Install tires. Refer to 

WT-39, "Removal and Installation"

.

NISMO RS

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

PFIA0763J

JSFIA0493ZZ

JSFIA0491ZZ

BR-62

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

1. Install the pad retainers (1) to the torque member (2) if the pad

retainers has been removed.

CAUTION:

• Securely assemble the pad retainers so that it will not be

lifted up from the torque member.

• Never deform the pad retainers.

2. Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the inner pad and the inner shim, and

install the inner shim and inner shim cover to the inner pad. 

CAUTION:

Always replace the shim together with the shim cover when

replacing the brake pad.

Molykote is a registered trademark of Dow Corning Corporation.

3. Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the outer pad and the outer shim, and

install the outer shim to the outer pad. 

CAUTION:

Always replace the shim together with the shim cover when

replacing the brake pad.

Molykote is a registered trademark of Dow Corning Corporation.

4. Install the brake pads to the torque member.
5. Install cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

• When replacing brake pad with new one, check a brake

fluid level in the reservoir tank because brake fluid returns to master cylinder reservoir tank

when pressing piston in.

NOTE:

Use a disc brake piston tool to easily press piston. 

6. Install the lower sliding pin bolt and tighten it to the specified

torque.

7. Depress the brake pedal several times to check that no drag feel

is present for the rear disc brake. Refer to 

BR-62, "BRAKE PAD

: Inspection"

.

8. Install tires. Refer to 

WT-39, "Removal and Installation"

.

BRAKE PAD : Inspection

INFOID:0000000012200306

INSPECTION AFTER REMOVAL

• Replace the shims and the shim covers if rust is excessively attached.

• Eliminate rust on the pad retainers and the torque member. Replace them if rust is excessively attached.

INSPECTION AFTER INSTALLATION

PFIA0763J

JSFIA0493ZZ

JSFIA2918ZZ

JSFIA0491ZZ

REAR DISC BRAKE

BR-63

< REMOVAL AND INSTALLATION >

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1. Check a drag of rear disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads. Refer to 

BR-60, "BRAKE PAD : Removal and Installation"

.

3. Press the pistons. Refer to 

BR-60, "BRAKE PAD : Removal and Installation"

.

4. Install brake pads. Refer to 

BR-60, "BRAKE PAD : Removal and Installation"

.

5. Securely depress the brake pedal several times.
6. Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body and replace if

necessary. Refer to 

BR-65, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

7. Burnish contact surfaces brake pads and disc rotor after refinishing or replacing brake pads, or if a soft

pedal occurs at very low mileage. Refer to 

BR-18, "BRAKE PAD : Inspection and Adjustment"

.

BRAKE CALIPER ASSEMBLY
BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000012200307

REMOVAL

DISASSEMBLY

1.

Brake caliper assembly

: N·m (kg-m, ft-lb)

JPFIA0677GB

JSFIA0494GB

 

 

 

 

 

 

 

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