Nissan Juke F15. Manual - part 98

 

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Nissan Juke F15. Manual - part 98

 

 

BR-52

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

8. Install the lower sliding pin bolt and tighten it to the specified

torque.

9. Depress the brake pedal several times to check that no drag feel

is present for the front disc brake. Refer to 

BR-53, "BRAKE PAD

: Inspection"

.

10. Install tires. Refer to 

WT-39, "Removal and Installation"

.

NISMO RS

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Install the pad retainers (1) to the torque member (2) if the pad

retainers has been removed.

CAUTION:

• Securely assemble the pad retainers so that it will not be

lifted up from the torque member.

• Never deform the pad retainers.

2. Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the shim covers and the shims, and

install the shims and shim covers to the brake pad. 

CAUTION:

Always replace the shim together with the shim cover when

replacing the brake pad.

Molykote is a registered trademark of Dow Corning Corporation.

3. Apply MOLYKOTE

®

 7439 or equivalent to the mating faces (B)

between the brake pad and the pad retainers, and install the

brake pads to the torque member.

Molykote is a registered trademark of Dow Corning Corporation.

4. Install the pad return spring (1) to the brake pad (2).

CAUTION:

• Never deform the pad return spring.

• Correctly insert the pad return spring in to the pad return

spring hole on the brake pad.

5. Install cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

• When replacing brake pad with new one, check a brake

fluid level in the reservoir tank because brake fluid

returns to master cylinder reservoir tank when pressing

piston in.

NOTE:

Use a disc brake piston tool to easily press piston. 

JPFIA0832ZZ

PFIA0763J

JSFIA0642ZZ

JSFIA1212ZZ

FRONT DISC BRAKE

BR-53

< REMOVAL AND INSTALLATION >

C

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BR

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6. Install the lower sliding pin bolt and tighten it to the specified

torque.

7. Depress the brake pedal several times to check that no drag feel

is present for the front disc brake. Refer to 

BR-53, "BRAKE PAD

: Inspection"

.

8. Install tires. Refer to 

WT-39, "Removal and Installation"

.

BRAKE PAD : Inspection

INFOID:0000000012200299

INSPECTION AFTER REMOVAL

• Replace the shims and the shim covers if rust is excessively attached.

• Eliminate rust on the pad retainers and the torque member. Replace them if rust is excessively attached.

INSPECTION AFTER INSTALLATION

1. Check a drag of front disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads. Refer to 

BR-49, "BRAKE PAD : Removal and Installation"

.

3. Press the pistons. Refer to 

BR-49, "BRAKE PAD : Removal and Installation"

.

4. Install brake pads. Refer to 

BR-49, "BRAKE PAD : Removal and Installation"

.

5. Securely depress the brake pedal several times.
6. Check a drag of front disc brake again. If any drag is found, disassemble the cylinder body and replace if

necessary. Refer to 

BR-56, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

.

7. Burnish contact surfaces brake pads and disc rotor after refinishing or replacing brake pads, or if a soft

pedal occurs at very low mileage. Refer to 

BR-16, "BRAKE PAD : Inspection and Adjustment"

.

BRAKE CALIPER ASSEMBLY
BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000012200300

REMOVAL

DISASSEMBLY

JPFIA0832ZZ

1.

Brake caliper assembly

: N·m (kg-m, ft-lb)

JPFIA0834GB

BR-54

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

Except NISMO RS

NISMO RS

1.

Cap

2.

Bleeder valve

3.

Cylinder body

4.

Piston seal

5.

Piston

6.

Piston boot

7.

Sliding pin

8.

Sliding pin boot

9.

Bushing

10. Torque member

: Apply rubber grease.

: Apply brake fluid.

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JPFIA0511GB

1.

Cap

2.

Bleeder valve

3.

Cylinder body

4.

Piston seal

5.

Piston

6.

Piston boot

7.

Sliding pin

8.

Sliding pin boot

9.

Bushing

10. Torque member

: Apply rubber grease.

: Apply brake fluid.

JSFIA2916GB

FRONT DISC BRAKE

BR-55

< REMOVAL AND INSTALLATION >

C

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BR

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BRAKE CALIPER ASSEMBLY : Removal and Installation

INFOID:0000000012200301

REMOVAL

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• Never drop removed parts.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Fix the disc rotor using wheel nuts.
3. Drain brake fluid. Refer to 

BR-12, "Draining"

.

4. Separate brake hose from caliper assembly. Refer to 

BR-25, "FRONT : Removal and Installation"

.

5. Remove torque member mounting bolts, and remove brake cali-

per assembly.

CAUTION:

Never drop brake pad and caliper assembly.

6. When removing disc rotor.

• Except NISMO RS: Refer to 

FAX-66, "Removal and Installa-

tion"

.

• NISMO RS: Refer to 

FAX-11, "Removal and Installation"

.

INSTALLATION

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Install disc rotor.

• Except NISMO RS: Refer to 

FAX-66, "Removal and Installation"

.

• NISMO RS: Refer to 

FAX-11, "Removal and Installation"

.

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JPFIA0835ZZ

 

 

 

 

 

 

 

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