Nissan Juke F15. Manual - part 97

BR-48

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

FRONT DISC BRAKE

BRAKE PAD
BRAKE PAD : Exploded View

INFOID:0000000012200297

EXCEPT NISMO RS

Molykote is a registered trademark of Dow Corning Corporation.

NISMO RS

1.

Cylinder body

2.

Inner shim

3.

Inner pad (with pad wear sensor)

4.

Pad retainer

5.

Torque member

6.

Outer pad

7.

Outer shim

8.

Outer shim cover

1: Apply MOLYKOTE

®

 AS880N or silicone-based grease.

2: Apply MOLYKOTE

®

 7439 or equivalent.

: N·m (kg-m, ft-lb)

JSFIA0641GB

1.

Cylinder body

2.

Inner shim cover

3.

Inner shim

4.

Inner pad (with pad wear sensor)

5.

Pad return spring

6.

Pad retainer

JSFIA2915GB

FRONT DISC BRAKE

BR-49

< REMOVAL AND INSTALLATION >

C

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Molykote is a registered trademark of Dow Corning Corporation.

BRAKE PAD : Removal and Installation

INFOID:0000000012200298

REMOVAL

Exsept NISMO RS

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Remove lower sliding pin bolt.

3. Suspend the cylinder body with suitable wire so that the brake

hose will not stretch.

4. Remove the brake pads, shims, shim cover and pad retainers from the torque member.

CAUTION:

• Never deform the pad retainer (2) when removing the pad

retainer from the torque member (1). 

• Never damage the piston boot.

• Never drop the brake pads, shims, and the shim covers.

• Remember each position of the removed brake pads.

5. Perform inspection after removal. Refer to 

BR-53, "BRAKE PAD

: Inspection"

.

NISMO RS

7.

Torque member

8.

Outer pad

9.

Outer shim

10. Outer shim cover

1: Apply MOLYKOTE

®

 AS880N or silicone-based grease.

2: Apply MOLYKOTE

®

 7439 or equivalent.

: N·m (kg-m, ft-lb)

JPFIA0832ZZ

JPFIA0850ZZ

JPFIA0118ZZ

BR-50

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Remove lower sliding pin bolt.

3. Suspend the cylinder body with suitable wire so that the brake

hose will not stretch.

4. Remove the pad return springs, brake pads, shims, shim covers and pad retainers from the torque mem-

ber.

CAUTION:

• Never deform the pad retainer (2) when removing the pad

retainer from the torque member (1).

• Never deform the pad return spring when removing the

pad return spring from the brake pad.

• Never damage the piston boot.

• Never drop the brake pads, shims, and the shim covers.

• Remember each position of the removed brake pads.

5. Perform inspection after removal. Refer to 

BR-53, "BRAKE PAD

: Inspection"

.

INSTALLATION

Except NISMO RS

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

JPFIA0832ZZ

JPFIA0850ZZ

JPFIA0118ZZ

FRONT DISC BRAKE

BR-51

< REMOVAL AND INSTALLATION >

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1. Install the pad retainers (1) to the torque member (2) if the pad

retainers has been removed.

CAUTION:

• Securely assemble the pad retainers so that it will not be

lifted up from the torque member.

• Never deform the pad retainers.

2. Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the inner pad and the inner shim, and

install the inner shims to the inner pad. 

CAUTION:

Always replace the shim together when replacing the brake

pad.

Molykote is a registered trademark of Dow Corning Corporation.

3. Apply MOLYKOTE

®

 7439 or equivalent to the mating faces (B)

between the inner pad and the pad retainers.

Molykote is a registered trademark of Dow Corning Corporation.

4. Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the outer shim cover and the outer

shim, and install the outer shim and outer shim cover to the

outer pad. 

CAUTION:

Always replace the shim together with the shim cover when

replacing the brake pad.

Molykote is a registered trademark of Dow Corning Corporation.

5. Apply MOLYKOTE

®

 7439 or equivalent to the mating faces (B)

between the outer pad and the pad retainers.

Molykote is a registered trademark of Dow Corning Corporation.

6. Install the brake pads to the torque member.

CAUTION:

• Both inner and outer pads have a pad return system on

the pad retainer. Install pad return lever (1) securely to pad

retainer (2).

• Never deform the pad retainers.

7. Install cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

• When replacing brake pad with new one, check a brake

fluid level in the reservoir tank because brake fluid

returns to master cylinder reservoir tank when pressing

piston in.

NOTE:

Use a disc brake piston tool to easily press piston. 

PFIA0763J

JSFIA0484ZZ

JSFIA0642ZZ

JPFIA0027ZZ