Nissan Juke F15. Manual - part 93

BR-32

< REMOVAL AND INSTALLATION >

BRAKE PIPING

AWD

REAR : Removal and Installation

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REMOVAL

1.

ABS actuator and electric unit (con-
trol unit)

2.

Front disc brake

3.

Master cylinder assembly

4.

Brake booster

5.

Connector

6.

Rear disc brake

A.

Brake tube

B.

Brake hose

: Flare nut

: Union bolt

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1.

ABS actuator and electric unit (con-
trol unit)

2.

Front disc brake

3.

Master cylinder assembly

4.

Brake booster

5.

Connector

6.

Rear disc brake

A.

Brake tube

B.

Brake hose

: Flare nut

: Union bolt

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BRAKE PIPING

BR-33

< REMOVAL AND INSTALLATION >

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2WD

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied

with, brake fluid may splash.

1. Remove tires with power tool.
2. Drain brake fluid. Refer to 

BR-12, "Draining"

.

3. Loosen the flare nut (1) with a flare nut wrench (A) and separate

the brake tube (2) from the brake hose (3).

CAUTION:

• Never scratch the flare nut and the brake tube.

• Never bend sharply, twist or strongly pull out the brake

hoses and tubes.

• Cover open end of brake tubes and hoses when discon-

necting to prevent entrance of dirt.

4. Remove the lock plate (4) and remove the brake hose.

5. Loosen the flare nut (1) with a flare nut wrench (A) and separate

the brake tube (2) from the hose (3).

CAUTION:

• Never scratch the flare nut and the brake tube.

• Never bend sharply, twist or strongly pull out the brake

hoses and tubes.

• Cover open end of brake tubes and hoses when discon-

necting to prevent entrance of dirt.

6. Remove the lock plate (4) from brake hose bracket (5).

7. Remove the union bolt (1) and copper washers (2), and remove

the brake hose (3) from the brake caliper assembly.

AWD

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied

with, brake fluid may splash.

1. Remove tires with power tool.
2. Drain brake fluid. Refer to 

BR-12, "Draining"

.

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BR-34

< REMOVAL AND INSTALLATION >

BRAKE PIPING

3. Loosen the flare nut (1) with a flare nut wrench (A) and separate

the brake tube (2) from the hose A (3).

CAUTION:

• Never scratch the flare nut and the brake tube.

• Never bend sharply, twist or strongly pull out the brake

hoses and tubes.

• Cover open end of brake tubes and hoses when discon-

necting to prevent entrance of dirt.

4. Remove the lock plate (4) and remove the brake hose A.

5. Loosen the flare nut (1) with a flare nut wrench (A) and separate

the brake tube (2) from the hose B (3).

CAUTION:

• Never scratch the flare nut and the brake tube.

• Never bend sharply, twist or strongly pull out the brake

hoses and tubes.

• Cover open end of brake tubes and hoses when discon-

necting to prevent entrance of dirt.

6. Remove the lock plate (4) from brake hose bracket (5).

7. Remove the union bolt (1) and copper washers (2), and remove

the brake hose B (3) from the brake caliper assembly.

INSTALLATION

2WD

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied

with, brake fluid may splash.

1. Assemble the union bolt (1) and the copper washer (2) to the

brake hose (3).

CAUTION:

Never reuse the copper washer.

2. Align the brake hose L-pin (A) with the brake caliper assembly

hole (B), and tighten the union bolt (1) to the specified torque.

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BRAKE PIPING

BR-35

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3. Install the brake tube (2) to the brake hose (1), temporarily

tighten the flare nut (3) by hand until it does not rotate further,

and fix the brake hose to the brake hose bracket (5) with the

lock plate (4).

CAUTION:

Check that all brake hoses and brake tubes are not twisted

and bent.

4. Tighten the flare nut to the specified torque with a crowfoot (A)

and torque wrench (B).

CAUTION:

Never scratch the flare nut and the brake tube.

5. Install the brake tube (2) to the brake hose (1), temporarily

tighten the flare nut (3) by hand until it does not rotate further,

and fix the brake hose with the lock plate (4).

CAUTION:

Check that all brake hoses and brake tubes are not twisted

and bent.

6. Tighten the flare nut to the specified torque with a crowfoot (A)

and torque wrench (B).

CAUTION:

Never scratch the flare nut and the brake tube.

7. Refill with new brake fluid and perform the air bleeding. Refer to

BR-13, "Bleeding Brake System"

.

CAUTION:

Never reuse drained brake fluid.

8. Install tires. Refer to 

WT-39, "Removal and Installation"

.

9. Perform inspection after installation. Refer to 

BR-37, "REAR :

Inspection"

.

AWD

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied

with, brake fluid may splash.

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