Nissan Juke F15. Manual - part 91

BR-24

< REMOVAL AND INSTALLATION >

BRAKE PIPING

FRONT : Hydraulic Piping

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2WD

1.

Brake tube

2.

ABS actuator and electric unit (con-
trol unit)

3.

Connector

4.

Connector bracket

5.

Master cylinder assembly

6.

Brake booster

7.

Lock plate

8.

Brake hose

9.

Union bolt

10. Copper washer
A.

To rear brake tube

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

: Indicates that the part is connected at points with same symbol in actual vehicle.

JSFIA0638GB

BRAKE PIPING

BR-25

< REMOVAL AND INSTALLATION >

C

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H

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A

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BR

N

O

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AWD

FRONT : Removal and Installation

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REMOVAL

1.

ABS actuator and electric unit (con-
trol unit)

2.

Front disc brake

3.

Master cylinder assembly

4.

Brake booster

5.

Connector

6.

Rear disc brake

A.

Brake tube

B.

Brake hose

: Flare nut

: Union bolt

JPFIA0650ZZ

1.

ABS actuator and electric unit (con-
trol unit)

2.

Front disc brake

3.

Master cylinder assembly

4.

Brake booster

5.

Connector

6.

Rear disc brake

A.

Brake tube

B.

Brake hose

: Flare nut

: Union bolt

JSFIA0639ZZ

BR-26

< REMOVAL AND INSTALLATION >

BRAKE PIPING

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied

with, brake fluid may splash.

1. Remove tires with power tool.
2. Drain brake fluid. Refer to 

BR-12, "Draining"

.

3. Loosen the flare nut (1) with a flare nut wrench (A) and separate

the brake tube (2) from the brake hose (3).

CAUTION:

• Never scratch the flare nut and the brake tube.

• Never bend sharply, twist or strongly pull out the brake

hoses and tubes.

• Cover open end of brake tubes and hoses when discon-

necting to prevent entrance of dirt.

4. Remove the union bolt (1) and copper washers (2), and remove

the brake hose (3) from the brake caliper assembly.

5. Remove the lock plate (4) and remove the brake hose.

INSTALLATION

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied

with, brake fluid may splash.

1. Assemble the union bolt (1) and the copper washer (2) to the

brake hose.

CAUTION:

Never reuse the copper washer.

2. Align the brake hose pin (A) with the brake caliper assembly

projection (B), and tighten the union bolt (1) to the specified

torque.

JPFIA0847ZZ

JPFIA0819ZZ

JPFIA0820ZZ

BRAKE PIPING

BR-27

< REMOVAL AND INSTALLATION >

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3. Install the brake tube (2) to the brake hose (1), temporarily

tighten the flare nut (3) by hand until it does not rotate further,

and fix the brake hose to the bracket (5) with the lock plate (4).

CAUTION:

Check that all brake hoses and brake tubes are not twisted

and bent.

4. Tighten the flare nut to the specified torque with a crowfoot (A)

and torque wrench (B).

CAUTION:

Never scratch the flare nut and the brake tube.

5. Refill with new brake fluid and perform the air bleeding. Refer to

BR-13, "Bleeding Brake System"

.

CAUTION:

Never reuse drained brake fluid.

6. Install tires. Refer to 

WT-39, "Removal and Installation"

.

7. Perform inspection after installation. Refer to 

BR-27, "FRONT :

Inspection"

.

FRONT : Inspection

INFOID:0000000012200282

INSPECTION AFTER INSTALLATION

1. Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-

ence with other components when steering the steering wheel; no looseness at connections.

2. Depress the brake pedal with a force of 785 N (80 kg, 176 lb) and hold down the pedal for approximately

5 seconds with the engine running. Check for any fluid leakage.

CAUTION:

Retighten the applicable connection to the specified torque and repair any abnormal (damaged,

worn or deformed) part if any brake fluid leakage is present.

REAR
REAR : Exploded View

INFOID:0000000012200283

2WD

Except NISMO RS

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