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EM-224 < DISASSEMBLY AND ASSEMBLY > [MR18DE] ENGINE UNIT PISTON TO CYLINDER BORE CLEARANCE Cylinder Bore Inner Diameter • Using a bore gauge (A), measure the cylinder bore for wear, out- of-round and taper at six different points on each cylinder. (“X” and • If the measured value exceeds the limit, or if there are scratches and/or seizure on the cylinder inner wall, replace cylinder block. Piston Skirt Diameter Measure the outer diameter of piston skirt with a micrometer (A). Piston to Cylinder Bore Clearance Calculate by piston skirt diameter and cylinder bore inner diameter (direction “X”, position “B”). • If it exceeds the limit, replace piston and piston pin assembly and/or cylinder block. Refer to CRANKSHAFT MAIN JOURNAL DIAMETER Standard inner diameter: 84.000 - 84.020 mm (3.3071 - 3.3079 in) Out-of-round (Difference between “X” and “Y”): 0.015 mm (0.0006 in) Taper limit (Difference between “A” and “C”):
0.01 mm (0.0004 in) PBIC4014E Measure point : Distance from the top 39.9 mm (1.571 in) Standard : 83.970 - 83.990 mm (3.3059 - 3.3067 in) PBIC3272J Standard : 0.020 - 0.040 mm (0.0008 - 0.0016 in) Limit : 0.08 mm (0.0031 in) |