Mitsubishi Outlander XL. Manual - part 751

 

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Mitsubishi Outlander XL. Manual - part 751

 

 

ZC6001080000

1

2

5

6

8

4

5

7

5

3

20 ± 5 N·m
15 ± 3 ft-lb

12 ± 1 N·m
100 ± 15 in-lb

12 ± 1 N·m
100 ± 15 in-lb

9.0 ± 1.0 N·m
80 ± 9 in-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

Liftgate  upper  assembly  removal
steps

1.

Damper

2.

Harness connector

·

Rear  combination  light  assembly
(Refer  to  GROUP  52Ac,  Rear
Combination Light P.52A-15.)

<<A>>

3.

Liftgate gas spring assembly

4.

Liftgate upper assembly

·

Headlining

 assembly

 (Refer

 to

GROUP 52A, Headlining P.52A-15.)

Liftgate  upper  assembly  removal
steps

>>B<<

5.

Liftgate hinge

6.

Ball joint
Liftgate

 opening

 weatherstrip

removal steps

<<A>>

7.

Liftgate gas spring assembly

>>A<<

8.

Liftgate opening weatherstrip

REMOVAL SERVICE POINT

<<A>> LIFTGATE GAS SPRING ASSEMBLY REMOVAL

Do not disassemble or throw the liftgate gas spring into
the fire.

Before disposal, make a hole to remove the gas.

Make  sure  that  the  piston  rod  should  not  collect  any
foreign particles.

LIFTGATE

42Ac-7

LIFTGATE

ZC6013740000

Liftgate gas spring 
assembly

Pin

Ball joint

As shown in the figure, slide the pin and remove the liftgate gas
spring assembly from the ball joint in the direction of the arrow.

INSTALLATION SERVICE POINTS

>>A<< LIFTGATE OPENING WEATHERSTRIP
INSTALLATION

ZC6001090000

1

2

3

4

Positioning mark

Positioning mark

1.

The  marking  on  the  upper  center  of  the  liftgate  opening
weatherstrip should be positioned at the center of the vehicle
body.

2.

Install according to the order shown in the figure.

3.

Install  according  to  the  direction  shown  by  the  arrow  in  the
figure.

 

42Ac-8

LIFTGATE

LIFTGATE

>>B<< LIFTGATE HINGE INSTALLATION

ZC6001100000

Liftgate hinge

Apply  the  specified  sealant  to  the  liftgate  hinge  mounting
surface, and install the liftgate hinge.

Specified Sealant: 3M™ AAD Part No. 8531 Heavy drip
check sealer, 3M™ AAD Part No. 8646 Automotive joint
and seam sealer or equivalent

REMOVAL AND INSTALLATION <LIFTGATE LOWER>

M14204000011USA0000010001

Post-installation operation

Liftgate alignment (Refer to P.42Ac-4).

ZC600111

1

2

2

4

4

3

6

6

7

7

8

8

0000

5

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

21 ± 8 N·m
16 ± 6 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

21 ± 8 N·m
16 ± 6 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

Liftgate  lower  assembly  removal
steps

1.

Cover

2.

Liftgate cable mounting bolt

3.

Liftgate  lower  garnish  (Refer  to
GROUP 51A, Garnish P.52A-14.)

4.

Liftgate hinge mounting bolt

Liftgate  lower  assembly  removal
steps

5.

Liftgate lower assembly
Striker removal steps

·

Quarter  trim  lower  (Refer  to  GROUP
52A, Interior Trim P.52A-10.)

>>A<<

6.

Striker

LIFTGATE

42Ac-9

LIFTGATE

Liftgate cable removal steps

·

Quarter  trim  lower  (Refer  to  GROUP
52A, Interior Trim P.52A-10.)

7.

Liftgate cable
Liftgate hinge removal steps

1.

Cover

Liftgate hinge removal steps

·

Rear  bumper  assembly  (Refer  to
GROUP  51A,  Rear  Bumper  P.
51A-5.)

8.

Liftgate hinge

INSTALLATION SERVICE POINT

>>A<< STRIKER INSTALLATION

ZC600112 0000

+1.5 mm 

(0.06 in)

-1.5 mm 

(0.06 in)

Striker center

Striker

Latch center

Latch

Install the striker so that the striker center does not deviate more
than ±1.5 mm (0.06 inch) from the latch center.

LIFTGATE HANDLE AND LATCH

REMOVAL AND INSTALLATION <LIFTGATE UPPER>

M14204000017USA0000010000

Post-installation operation

Liftgate alignment (Refer to P.42Ac-4.)

42Ac-10

LIFTGATE

LIFTGATE HANDLE AND LATCH

 

 

 

 

 

 

 

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