Mitsubishi Outlander XL. Manual - part 588

Rear roll stopper removal steps

7.

Flange nut

·

Transfer  assembly  <AWD>  (Refer  to
GROUP  23A,  Transfer  Assembly  P.
23A-176).

Rear roll stopper removal steps

8.

Rear roll stopper

INSTALLATION SERVICE POINT

>>A<< FRONT ROLL STOPPER INSTALLATION

ZC6020100000

Hole

Front of vehicle

Front roll stopper

Install  the  front  roll  stopper  so  that  the  hole  faces  toward  the
vehicle front.

CROSSMEMBER

REMOVAL AND INSTALLATION

M13201000906USA0000010000

｠

Before removing the steering wheel and air bag
module assembly, always refer to GROUP 52B,
Service  Precautions  (  P.52B-28),  Air  Bag
Module and Clock Spring ( P.52B-329). Also, set
the front wheels so that they are facing straight
forward, and remove the ignition key. If you fail
to  do  this,  the  SRS  clock  spring  will  be
damaged,  causing  the  SRS  air  bag  to  be
inoperative resulting in serious injury.

｠

As  for  vehicles  with  headlight  automatic
levelling  system,  disconnect  the  front  height
sensor from the lower arm before operation to
prevent  damages  to  the  front  height  sensor.
(Refer  to  GROUP  54Ac,  Headlight  Automatic
Leveling System - Height Sensor P.54Ac-179).

｠

*1:  Indicates  parts  which  should  be  initially
tightened,  and  then  fully  tightened  with  the
vehicle on the ground in the unladen condition.

｠

*2:  Indicates  parts  are  the  bolts/nuts  with
friction coefficient stabilizer. In removal, ensure
there is no damage, clean dust and soiling from
the  bearing  and  thread  surfaces,  and  tighten
them to the specified torque.

｠

After  wheel  alignment  adjustment,  carry  out
calibration to make ASC-ECU learn the neutral
point  of  the  steering  wheel  sensor  (Refer  to
GROUP  35C,  On-vehicle  Service  -  Steering
Wheel Sensor Calibration P.35C-192).

Pre-removal operation

｠

Front and Center Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler P.15-16).

｠

Centermember Removal (Refer to P.32-6).

｠

Steering Wheel Air Bag Module Assembly Removal (Refer to

GROUP 37, Steering Wheel P.37-20).

｠

Power  steering  fluid  drain  (Refer  to  GROUP  37,  On-vehicle

Service - Fluid Replacement P.37-17).

Post-installation operation

｠

Centermember Installation (Refer to P.32-6).

｠

Front and Center Exhaust Pipe Installation (Refer to GROUP

15, Exhaust Pipe and Main Muffler P.15-16).

｠

Clock  Spring  Centering  (Refer  to  GROUP  52B,  Air  Bag

Modules and Clock Spring P.52B-329).

｠

Steering Wheel Air Bag Module Assembly Installation (Refer

to GROUP 37, Steering Wheel P.37-20).

｠

Power Steering Fluid Refilling and Bleeding (Refer to GROUP

37, On-vehicle Service - Fluid Replacement P.37-17).

POWER PLANT MOUNT

32-7

CROSSMEMBER

｠

Using your fingers, press the ball joint dust cover to check for

a crack or damage.

｠

Steering wheel straight-ahead position check

｠

Front  Wheel  Alignment  Check  and  Adjustment  (Refer  to

GROUP  33,  On-vehicle  Service  -  Front  Wheel  Alignment

Check and Adjustment P.33-7).

ZC600576

1

2

7

6

5

5

3

13

16

20

23

AA00

39 ± 6 N·m
29 ± 4 ft-lb

39 ± 6 N·m
29 ± 4 ft-lb

31 ± 4 N·m
23 ± 3 ft-lb

4

4

16

2

1, 2

57 ± 7 N·m 
42 ± 5 ft-lb

8

9

N

12

15 ± 3 N·m 
11 ± 2 ft-lb

11

17

18

5.0 ± 2.0 N·m 
45 ± 17 in-lb

14

15

15

19

14

53 ± 8 N·m 
39 ± 6 ft-lb

53 ± 8 N·m 
39 ± 6 ft-lb

50 ± 5 N·m 
37 ± 3 ft-lb

50 ± 5 N·m 
37 ± 3 ft-lb

2

2

N

N

10

22

2

2

70 ± 10 N·m*
52 ± 7 ft-lb* 

<AWD>

110 ± 11 N·m*
82 ± 7 ft-lb* 

1, 2

110 ± 11 N·m*
82 ± 7 ft-lb* 

2

2

110 ± 11 N·m*
82 ± 7 ft-lb* 

2

2

110 ± 11 N·m*
82 ± 7 ft-lb* 

2

71 ± 11 N·m*
53 ± 7 ft-lb* 

2

2

25 ± 5 N·m*
19 ± 3 ft-lb* 

2

2

20 ± 5 N·m*
15 ± 3 ft-lb* 

19

<FWD>

21

N

Removal steps

1.

Front height sensor

2.

Self-lock nut (Lower arm and knuckle
connection)

<<A>>

3.

Self-lock nut (Tie-rod end and knuckle
connection)

4.

Lower

 arm

 and

 crossmember

mounting bolts and nuts

5.

Stabilizer link mounting nuts

Removal steps

6.

Stabilizer link assembly

7.

Lower arm assembly

8.

Eye bolt

9.

Gasket

10. Pressure hose connection
11. Return hose connection
12. Return tube assembly

32-8

POWER PLANT MOUNT

CROSSMEMBER

Removal steps

·

Footrest joint cover removal

13. Steering gear and joint connecting bolt
14. Flanged nut
15. Rear roll stopper center bolt
16. Crossmember and body connection

<<B>>

·

Crossmember assembly

17. Heat protector

Removal steps

>>A<<

18. Joint cover grommet
19. Rear roll stopper
20. Stabilizer bar
21. Steering  gear  and  linkage  mounting

bolt

22. Steering gear and linkage
23. Crossmember

Required Special Tool:

｠

MB991897 or MB992011: Ball Joint Remover

REMOVAL SERVICE POINTS

<<A>> TIE-ROD END AND KNUCKLE DISCONNECTION

ZC5018680000

Cord

Bolt

MB991897
or
MB992011

Nut

Ball joint

｠

Loosen the self-locking nut from the ball joint, but do not
remove here. Use the special tool.

｠

To prevent the special tool from dropping off, suspend it
with a rope.

1.

Install the special tool MB991897or MB992011 as shown in
the figure.

ZC6020140000

Parallel

Knob

Bolt

Correct

Wrong

2.

Turn the bolt and knob to make the special tool jaws parallel,
then hand-tighten the bolt. After tightening, check that the jaws
are still parallel.

NOTE: 

To adjust the special tool jaws to be parallel, set

the knob as shown in the figure so that it functions as a
fulcrum of the jaws.

3.

Turn the bolt and disconnect the tie-rod end from the steering
knuckle.

<<B>> CROSSMEMBER ASSEMBLY REMOVAL

ZC501938

Transmission jack

Piece of wood

0000

1.

Jack up and support the crossmember, and remove it.

2.

Check  the  hoses  and  harnesses  for  roughness,  and  then
remove the crossmember assembly with the rear roll stopper
and the steering gear and linkage installed.

POWER PLANT MOUNT

32-9

CROSSMEMBER

INSTALLATION SERVICE POINT

>>A<< JOINT COVER GROMMET INSTALLATION

ZC5019390000

Steering joint
cover assembly

Steering gear

Joint cover
grommet

Install the joint cover grommet to the steering gear and linkage
by aligning the mating marks as shown in the figure.

32-10

POWER PLANT MOUNT

CROSSMEMBER