Mitsubishi Outlander XL. Manual - part 540

 

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Mitsubishi Outlander XL. Manual - part 540

 

 

Tool

Tool  number  and
name

Supersession

Application

YB990890AA00

MB990890
Rear

 suspension

bushing base

MB990890-01

Installation of the wheel bearing

Press-fitting of the dust seal outer,
inner

YB991248AA01

MB991248
Inner shaft remover

MD998348-01

Removal of the inner shaft

YB990883AA01

MB990883
Rear

 suspension

bushing arbor

MB990883-01

Installation of the wheel bearing

YB991561AA01

MB991561
Boot  band  crimping
tool

MB991561

BJ boot (resin boot) band installation

YD998369AA01

MD998369
Bearing installer

-

Press-fitting of the seal plate

MB990925 Bearing and oil seal installer set

Tool

Type

Tool number

O D mm (in)

ZC501852AA00

A

B

C

Brass bar

Bar (Snap-in type)

Tool box

MB990925

Installer adapter

A

MB990926

39.0 (1.54)

MB990927

45.0 (1.77)

MB990928

49.5 (1.95)

MB990929

51.0 (2.00)

MB990930

54.0 (2.13)

MB990931

57.0 (2.24)

MB990932

61.0 (2.40)

MB990933

63.5 (2.50)

MB990934

67.5 (2.66)

MB990935

71.5 (2.81)

MB990936

75.5 (2.97)

MB990937

79.0 (3.11)

B

MB990938

-

FRONT AXLE

26-7

SPECIAL TOOLS

Tool

Type

Tool number

O D mm (in)

C

MB990939

-

ON-VEHICLE SERVICE

WHEEL BEARING END PLAY CHECK

M12601000011USA0000010000

1.

Remove the caliper assembly, and retain it with a wire and the
like to prevent from falling.

ZC5018270000

2.

Set a dial gauge as shown in the figure. Move the hub in the
axial direction and measure the end play.

Limit: 0.05 mm (0.002 inch)

3.

After checking, install the brake disc and the caliper assembly,
and tighten the caliper mounting bolt to the specified torque.

Tightening torque: 100 ± 10 N·m (74 ± 7 ft-lb)

HUB BOLT REPLACEMENT

M12601000010USA0000010000

Required Special Tools:

MB990767: Front Hub and Flange Yoke Holder

MB991618: Hub Bolt Remover

1.

Remove the caliper assembly and suspend it with wire so that
it does not fall.

2.

Remove the brake disc.

ZC5018560000

MB991618

Hub bolt

3.

Use special tool MB991618 to remove the hub bolts.

26-8

FRONT AXLE

ON-VEHICLE SERVICE

ZC5018570000

MB990767

Plain
washer

4.

Install the plain washer to the new hub bolt, and install the bolt
with a nut while holding the hub with special tool MB990767.

5.

Install the brake disc, caliper assembly and tighten the caliper
assembly mounting bolts to the specified torque.

Tightening torque: 100 ± 10 N·m (74 ± 7 ft-lb)

FRONT AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION

M12601000017USA0000010000

The  magnetic  encoder  collects  metallic
particles easily, because it is magnetized. Make
sure  that  the  magnetic  encoder  should  not
collect metallic particles. Check that there is not
any trouble prior to reassembling it.

When  removing  and  installing  the  front  wheel
hub  assembly,  make  sure  that  the  magnetic
encoder for wheel speed detection (integrated
with  the  inner  oil  seal)  does  not  contact  with
surrounding parts to avoid damage.

When  removing  and  installing  the  front  wheel
speed sensor, make sure that the pole piece at
the end does not contact with surrounding parts
to avoid damage.

The parts indicated by * are the nuts with friction
coefficient stabilizer. In removal, ensure there is
no  damage,  clean  dust  and  soiling  from  the
bearing and thread surfaces, and tighten them
to the specified torque.

Post-installation operation
Using your fingers, press the Ball Joint Dust Cover to check for a crack or damage.

FRONT AXLE

26-9

FRONT AXLE HUB ASSEMBLY

ZC5018600000

N

5

7

110 ± 11 N·m
81 ± 8 ft-lb

25 ± 5 N·m
19 ± 3 ft-lb

71 ± 10 N·m
52 ± 7 ft-lb

8.5 ± 1.5 N·m
76 ±13 in-lb

144 - 176 N·m
107 - 129 ft-lb

100 ± 10 N·m
74 ± 7 ft-lb

3

1

2

10

4

6

11

12

13

N

13 ± 2 N·m
111 ± 22 in-lb

9.5 ± 2.5 N·m
84 ± 22 in-lb

9

15

14

*

*

N

8

39 ± 6 N·m
29 ± 4 ft-lb

Removal steps

1.

Cotter pin

<<A>>

>>A<<

2.

Driveshaft nut

>>A<<

3.

Washer

4.

Front wheel speed sensor

5.

Front  wheel  speed  sensor  harness
bracket

6.

Brake hose bracket

<<B>>

7.

Caliper assembly

8.

Front  height  sensor  to  lower  arm
connection

Removal steps

<<C>>

9.

Brake disc

10. Stabilizer link connection
11. Self-locking nut (lower arm ball joint

connection)

<<D>>

12. Self-locking

 nut

 (tie-rod

 end

connection)

<<E>>

13. Driveshaft
14. Hub  knuckle  assembly  and  strut

mounting bolt and nuts

15. Hub knuckle assembly

 

Required Special Tools:

MB990242: Puller Shaft

MB990244: Puller Ball

MB990767: Front Hub and Flange Yoke Holder

MB991354: Puller Body

MB991897 or MB992011: Ball Joint Remover

26-10

FRONT AXLE

FRONT AXLE HUB ASSEMBLY

 

 

 

 

 

 

 

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