Mitsubishi Outlander XL. Manual - part 537

 

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Mitsubishi Outlander XL. Manual - part 537

 

 

SERVICE SPECIFICATIONS

M12501000003USA0000010003

Item

Standard value

Limit

Propeller shaft runout mm (in)

Front

-

0.5 (0.02)

Rear

-

0.8 (0.03)

LUBRICANT

M12501000004USA0000010000

Item

Specifid lubricant

Quantity

Front propeller shaft yoke

Hypoid  gear  oil  API  classification  GL-5
SAE90

as required

PROPELLER SHAFT DIAGNOSIS

INTRODUCTION TO PROPELLER SHAFT DIAGNOSIS

M12501000018USA0000010000

If an abnormal noise is heard from the propeller shaft
while driving, some parts of the propeller shaft may be

worn  or  damaged,  or  some  mounting  bolts  may  be
loose.

PROPELLER SHAFT DIAGNOSTIC TROUBLESHOOTING STRATEGY

M12501000019USA0000010000

Use  these  steps  to  plan  your  diagnostic  strategy.  If
you  follow  them  carefully,  you  will  be  sure  that  you
have  exhausted  all  of  the  possible  ways  to  find  a
propeller shaft fault.

1.

Gather information from the customer.

2.

Verify that the condition described by the customer
exists.

3.

Find  the  malfunction  by  following  the  Symptom
Chart.

4.

Verify malfunction is eliminated.

SYMPTOM CHART

M12501000020USA0000010000

Symptom

Inspection procedure

Reference page

Noise at start

1

 P.25-3

Noise and vibration at high speed

2

 P.25-4

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Noise at Start

M12501000022USA0000010000

DIAGNOSIS

STEP 1. Check if the propeller shaft mounting nuts
and the center bearing mounting nuts are loose
(Refer to P.25-5).

Q:Are  the  mounting  nuts  tightened  to  the

specified torque?

YES:

 Go to Step 2.

NO:

 Tighten the propeller shaft mounting nuts

to 52 ± 2 N·m (38 ± 2 ft-lb). Tighten the
center bearing mounting nuts to 40 ± 5 N·m (30
± 3 ft-lb). Then go to Step 4.

PROPELLER SHAFT

25-3

LUBRICANT

STEP 2. Check the sleeve yoke's spline of the front
propeller shaft for wear.

Q:Is wear apparent?

YES:

 Replace the propeller shaft. Then go to

Step 4.

NO:

 Go to Step 3.

STEP 3. Check the propeller shaft for looseness.

Q:Is looseness recognized?

YES:

 Replace the propeller shaft. Then go to

Step 4.

NO:

 Go to Step 4.

STEP 4. Retest the system.

Q:Is the abnormal noise eliminated?

YES:

 The procedure is complete.

NO:

 Recheck from Step 1.

INSPECTION PROCEDURE 2: Noise and Vibration at High Speed

M12501000023USA0000010000

DIAGNOSIS

STEP 1. Check the propeller shaft runout.

ZC5018120000

Q:Is the measured value within the limit: 0.5 mm (0.02 inch)?

YES:

 Go to Step 2.

NO:

 Replace the propeller shaft. Then go to Step 3.

STEP 2. Check the propeller shaft for looseness.

Q:Is looseness recognized?

YES:

 Replace the propeller shaft. Then go to Step 3.

NO:

 Go to Step 3.

STEP 3. Retest the system.

Q:Is the abnormal noise eliminated?

YES:

 The procedure is complete.

NO:

 Recheck from Step1.

SPECIAL TOOL

M12501000006USA0000010000

Tool

Tool

 number

and name

Supersession

Application

YB991193AA01

MB991193
Plug

-

Prevent the entry of foreign materials into
the  transfer  case  during  removal  of  the
propeller shaft.

25-4

PROPELLER SHAFT

PROPELLER SHAFT DIAGNOSIS

PROPELLER SHAFT

REMOVAL AND INSTALLATION

M12501000010USA0000010017

ZC5018160000

40 ± 5 N·m
30 ± 3 ft-lb

3

3

1

2

4

5

13 ± 2 N·m
111 ± 22 in-lb

Gear Oil:
Hypoid gear oil API classification GL-5
SAE90

52 ± 2 N·m
38 ± 2 ft-lb

Removal steps

1.

Heat protector

2.

Bolt

3.

Insulator

Removal steps

4.

Spacer

<<A>>

>>A<<

5.

Propeller shaft assembly

 

Required Special Tool:

MB991193: Plug

PROPELLER SHAFT

25-5

PROPELLER SHAFT

REMOVAL SERVICE POINTS

<<A>> PROPELLER SHAFT ASSEMBLY REMOVAL

ZC5018170000

Mating marks 

1.

Put mating marks on the flange yoke and the electronic control
coupling.

ZC5018180000

Joint Boot

Joint assembly

Rag

If  the  joint  assembly  is  bent,  it  may  be  damaged  when
pinching the joint boots.

2.

Insert a rag or similar materials into the joint boots, and remove
the  propeller  shaft  assembly  by  aligning  the  front  propeller
shaft with the rear shaft.

ZC5018190000

MB991193

3.

Using  Special  tool  MB991193,  cover  the  transfer  case  to
prevent the entry of foreign materials.

INSTALLATION SERVICE POINTS

>>A<< PROPELLER SHAFT ASSEMBLY INSTALLATION

ZC5018200000

Oil seal

Transfer

Do not damage the oil seal lip of the transfer.

The  mounting  bolt  and  nut  may  be  loosened  if  oil  or
grease is stuck on the threads of the bolt and nut. Tighten
them after degreasing the threads.

If  the  joint  assembly  is  bent,  it  may  be  damaged  when
pinching the joint boots.

If the propeller shaft is reused, install the propeller shaft to the
electronic control coupling by aligning the mating mark.

25-6

PROPELLER SHAFT

PROPELLER SHAFT

 

 

 

 

 

 

 

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