Mitsubishi Outlander XL. Manual - part 517

 

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Mitsubishi Outlander XL. Manual - part 517

 

 

Item

Specifications

Output gear set

38.5 N·m (28 ft-lb)

Oil pump assembly

21 N·m (15 ft-lb)

Converter housing

47 N·m (35 ft-lb)

Oil strainer

9.4 N·m (83 in-lb)

Side cover

27 N·m (20 ft-lb)

FR roll stopper bracket

90 ± 10 N·m (66 ± 7 ft-lb)

RR roll stopper bracket

90 ± 10 N·m (66 ± 7 ft-lb)

Corrugate clamp Bracket

23 ± 3 N·m (17 ± 2 ft-lb)

Oil filler tube

11 ± 1 N·m (97 ± 9 in-lb)

Manual control lever

22 ± 3 N·m (16 ± 2 ft-lb)

Harness bracket

23 ± 3 N·m (17 ± 2 ft-lb)

Control bracket

23 ± 3 N·m (17 ± 2 ft-lb)

Inhibitor switch

5.9 N·m (52 in-lb)

Turbine sensor

5.9 N·m (52 in-lb)

Baffle plate

5.9 N·m (52 in-lb)

ATF adjusting bolt

7.4 N·m (65 in-lb)

Detent spring

4.9 N·m (43 in-lb)

Control valve assembly

7.9 N·m (70 in-lb)

Control valve cover

7.9 N·m (70 in-lb)

Pressure test port bolt

7.4 N·m (65 in-lb)

Cooler tube eye bolt

39.2 N·m (29 ft-lb)

Cooler tube

21.6 N·m (16 ft-lb)

Side cover

27 N·m (20 ft-lb)

Fluid water-cooled

4.2 N·m (37 in-lb)

Speed sensor

5.9 N·m (52 in-lb)

Transfer

68 ± 9 N·m (66 ± 7 ft-lb)

Size of torque wrench used

Tool size

Main parts to be used

E16

Side cover

E18

Output gear set

E20

Converter housing

ADJUSTING PLATE, SNAP RING AND SPACERS

M12303000230USA0000010000

Retaining plate (For adjustment of Low-reverse brake clearance)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.9 (0.11)

None

3.7 (0.15)

None

3.1 (0.12)

None

3.9 (0.15)

None

3.3 (0.13)

None

4.1 (0.16)

None

AUTOMATIC TRANSAXLE OVERHAUL

23B-3

ADJUSTING PLATE, SNAP RING AND SPACERS

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

3.5 (0.14)

None

Retaining plate (For adjustment of 3-5 reverse clutch clearance)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

3.8 (0.15)

None

4.4 (0.17)

None

4.0 (0.16)

None

4.6 (0.18)

None

4.2 (0.17)

None

4.8 (0.19)

None

Snap ring (For adjustment of High clutch clearance)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.0 (0.08)

None

2.8 (0.11)

None

2.2 (0.09)

None

3.0 (0.12)

None

2.4 (0.09)

None

3.2 (0.13)

None

2.6 (0.10)

None

Snap ring (For adjustment of low clutch clearance)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.0 (0.08)

None

2.6 (0.10)

None

2.2 (0.09)

None

2.8 (0.11)

None

2.4 (0.09)

None

Retaining plate (For adjustment of 2-6 brake clearance)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.0 (0.08)

None

2.6 (0.10)

None

2.2 (0.09)

None

2.8 (0.11)

None

2.4 (0.09)

None

3.0 (0.12)

None

Differential taper bearing shim (For adjustment of differential preload)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

0.12 (0.005)

None

0.60 (0.024)

None

0.16 (0.006)

None

0.64 (0.025)

None

0.18 (0.007)

None

0.68 (0.027)

None

0.20 (0.008)

None

0.72 (0.028)

None

0.24 (0.009)

None

0.76 (0.030)

None

0.28 (0.011)

None

0.80 (0.032)

None

0.32 (0.013)

None

0.84 (0.033)

None

0.36 (0.014)

None

0.88 (0.035)

None

0.40 (0.016)

None

0.92 (0.036)

None

0.44 (0.017)

None

0.96 (0.038)

None

0.48 (0.019)

None

1.00 (0.039)

None

0.52 (0.021)

None

1.22 (0.050)

None

0.56 (0.022)

None

23B-4

AUTOMATIC TRANSAXLE OVERHAUL

ADJUSTING PLATE, SNAP RING AND SPACERS

Reduction gear taper bearing shim (For adjustment of reduction gear taper bearing end play)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

0.12 (0.005)

None

0.56 (0.022)

None

0.14 (0.006)

None

0.60 (0.024)

None

0.16 (0.006)

None

0.68 (0.027)

None

0.24 (0.009)

None

0.72 (0.028)

None

0.28 (0.011)

None

0.76 (0.030)

None

0.32 (0.013)

None

0.80 (0.032)

None

0.36 (0.014)

None

0.84 (0.033)

None

0.40 (0.016)

None

0.88 (0.035)

None

0.44 (0.017)

None

0.92 (0.036)

None

0.48 (0.019)

None

0.98 (0.039)

None

0.52 (0.021)

None

Spacer (For adjustment of reduction sun gear taper bearing end play)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.0 (0.04)

None

1.8 (0.07)

None

1.2 (0.05)

None

2.0 (0.08)

None

1.4 (0.06)

None

2.2 (0.09)

None

1.6 (0.06)

None

Needle bearing (For adjustment of side cover)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.8 (0.11)

None

3.6 (0.14)

None

3.0 (0.12)

None

3.8 (0.15)

None

3.2 (0.13)

None

4.0 (0.16)

None

3.4 (0.13)

None

Thrust washer (For adjustment of drum support)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.5 (0.06)

None

2.3 (0.09)

None

1.7 (0.07)

None

2.5 (0.10)

None

1.9 (0.07)

None

2.7 (0.11)

None

2.1 (0.08)

None

Bearing race (For adjustment of 3-5 reverse clutch)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.0 (0.08)

None

2.6 (0.10)

None

2.2 (0.09)

None

2.8 (0.11)

None

2.4 (0.09)

None

3.0 (0.12)

None

AUTOMATIC TRANSAXLE OVERHAUL

23B-5

ADJUSTING PLATE, SNAP RING AND SPACERS

SPECCIAL TOOLS

M12303000006USA0000010000

TOOL

TOOL  NUMBER  AND
NAME

SUPERSESSION

APPLICATION

MB992039
Slid hammer puller

MB992039-01

Remove  of  bearing  outer
race

MB990590

A

B

MB990590
Slide hammer

MB990211-01

Use  with  slid  hammer
puller

MD998812
Installer cap

MIT304180-A

 or

General service tool

Use  with  installer  and
installer adapter

MD998813
Installer 100

MIT304180-A

 or

General service tool

Use  with  installer  and
installer adapter

MD998830
Installer adapter

MD998830-01

Installation  of  bearing
outer race

MB991550
Bearing outer race installer

-

Installation  of  differential
taper  roller  bearing  outer
race

MB991445
Bushing  remover  and
installer base

MB991445-01

Installation  of  differential
taper  roller  bearing  outer
race <W6AJ>

23B-6

AUTOMATIC TRANSAXLE OVERHAUL

SPECCIAL TOOLS

 

 

 

 

 

 

 

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