Mitsubishi Outlander XL. Manual - part 515

INSTALLATION SERVICE POINTS

>>A<< TRANSAXLE ASSEMBLY INSTALLATION

ZC6039760000

Approximately  
13 mm

Converter housing

Torque converter

Fully push the torque converter into the transaxle side, and then
assemble the transaxle assembly to the engine.

 

>>B<< TRANSAXLE MOUNTING INSULATOR STOPPER
INSTALLATION

ZC6019780000

Engine side

Transaxle   
mounting 
insulator

Transaxle  
mounting  
insulator  
stopper

Transaxle  
mounting  
bracket

Install the transaxle mounting insulator stopper as shown in the
figure.

 

>>C<< TRANSAXLE CONTROL CABLE (TRANSAXLE SIDE)
INSTALLATION

ZC601773

Adjusting nut

Transaxle control cable

0002

1.

Move the selector lever and manual control lever to the "N"
position.

2.

Use the adjusting nut to tighten the transaxle control cable to
the specified torque.

Tightening torque: 9.5 ± 3.5 N·m (84 ± 31 in-lb)

AUTOMATIC TRANSAXLE MECHANICAL

23A-175

TRANSAXLE ASSEMBLY

TRANSFER ASSEMBLY

REMOVAL AND INSTALLATION

M12301000060USA0000010000

The fastener marked with*should be temporarily
tightened  first  and  then  fully  tightened  with  the
engine weight applied on the vehicle body.

Pre-removal and post-installation operation

｠

Under cover removal and installation

｠

Transmission fluid draining and refilling (Refer to P.23A-153.)

｠

Transfer oil draining and refilling (Refer to P.23A-159.)

｠

Front exhaust pipe removal and installation (Refer to GROUP 15 P.15-16.)

｠

Propeller shaft removal and installation (Refer to GROUP 25 P.25-5.)

｠

Center member removal and installation (Refer to GROUP 32 P.32-6.)

ZC603160AA00

4

N

3

69 ± 9 N·m
51 ± 7 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

50 ± 5 N·m
37 ± 4 ft-lb

1

50 ± 5 N·m
37 ± 4 ft-lb

53 ± 8 N·m
39 ± 6 ft-lb

2

90 ± 10 N·m
66 ± 7 ft-lb

Removal steps

·

Pressure  hose  assembly,  return  tube
B,  Hose  bracket  (Refer  to  GROUP
37 P.37-39.)

1.

Rear roll stopper

2.

Transaxle  case  rear  roll  stopper
bracket

Removal steps

·

Drive shaft RH and output shaft (Refer
to GROUP 26 P.26-29.)

>>A<<

3.

Transfer assembly

4.

O-ring

23A-176

AUTOMATIC TRANSAXLE MECHANICAL

TRANSFER ASSEMBLY

REMOVAL SERVICE POINTS

>>A<< TRANSFER ASSEMBLY REMOVAL
Move the engine and transaxle assembly toward the front of the
vehicle to make a gap between the engine/transaxle assembly
and the crossmember. Pull out the transfer assembly through
this gap.

TRANSAXLE CONTROL MODULE (TCM)

REMOVAL AND INSTALLATION

M12301000354USA0000010000

Pre-removal and post-installation operation

｠

Bottom  cover  assembly  (passenger  side)  removal  and  installation  (Refer  to  GROUP  52A  -  Instrument  Panel  Assembly  P.

52A-2.)

｠

Glove box assembly removal and installation (Refer to GROUP 52A - Instrument Panel Assembly P.52A-2.)

ZC602761AA00

12 ± 2 N·m
107 ± 17 in-lb

2

1

12 ± 2 N·m
107 ± 17 in-lb

Removal steps

1.

Transaxle control module (TCM)

Removal steps

2.

Transaxle  control  module  (TCM)
bracket

AUTOMATIC TRANSAXLE MECHANICAL

23A-177

TRANSAXLE CONTROL MODULE (TCM)

A/T FLUID COOLER LINE

REMOVAL AND INSTALLATION

M12301000391USA0000010000

Pre-removal and post-installation operation

｠

Engine room under cover front, engine room side cover (Refer to GROUP 51 - Under Cover P.51A-18.)

｠

Front bumper extension A, B, transmission fluid cooler duct (Refer to GROUP 51 - Front bumper assembly P.51A-4.)

｠

Engine coolant draining and refilling (Refer to GROUP 14 - On-vehicle Service - Engine Coolant Replacement P.14-15.)

｠

Transmission fluid draining and refilling (Refer to P.23A-153.)

23A-178

AUTOMATIC TRANSAXLE MECHANICAL

A/T FLUID COOLER LINE