Mitsubishi Outlander XL. Manual - part 437

 

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Mitsubishi Outlander XL. Manual - part 437

 

 

ZC600585

11 ± 1 N·m
102 ± 13 in-lb

11 ± 1 N·m
102 ± 13 in-lb

11 ± 1 N·m
98 ± 8 in-lb

22 ± 1 N·m
16 ± 1 ft-lb

1

1

2

3

4

5

6

7

8

8

N

N

AA00

Removal steps

1.

Injector connector

<<A>>

>>B<<

2.

Fuel high-pressure hose connection

<<A>>

>>B<<

3.

Fuel high-pressure hose connection

<<B>>

4.

Left fuel rail and fuel injector assembly

<<B>>

5.

Right  fuel  rail  and  fuel  injector
assembly

Removal steps

6.

Harness bracket

>>A<<

7.

Intake manifold

8.

Intake manifold gasket

INTAKE AND EXHAUST

15-9

INTAKE MANIFOLD

REMOVAL SERVICE POINTS

<<A>> FUEL HIGH-PRESSURE HOSE DISCONNECTION

ZC6006360000

Fuel rail

Retainer

Fuel high-pressure
hose

Flat-tipped screw driver

Do  not  kink  the  fuel  high-pressure  hose  as  it  is  made  of
plastics.

1.

Insert  a  flat-tipped  screwdriver  [width  6  mm  (0.24  inch),
thickness 1 mm (0.04 inch)] to the retainer.

ZC6006370000

Fuel rail

Retainer

Fuel high-pressure
hose

Flat-tipped screw driver

2.

Turn  the  flat-tipped  screwdriver  approximately  90°  to  the
arrowed  direction,  and  lift  the  retainer  to  unlock  and
disconnect the fuel high-pressure hose.

 

<<B>> FUEL RAIL AND INJECTOR ASSEMBLY REMOVAL

Do not drop the fuel injector.
Remove the fuel rail with the fuel injectors attached to it.

INSTALLATION SERVICE POINTS

>>A<< INTAKE MANIFOLD INSTALLATION

1.

Coat the intake manifold mounting studs with engine oil.

2.

Tighten  the  intake  manifold  mounting  nuts  by  the  following
procedure.

Order

Mounting nuts

Tightening torque

1st

Left bank nuts

6.5 ± 1.5 N·m (58 ± 13 in-lb)

2nd

Right bank nuts

22 ± 1 N·m (16 ± 1 ft-lb)

3rd

Left bank nuts

22 ± 1 N·m (16 ± 1 ft-lb)

4th

Right bank nuts

22 ± 1 N·m (16 ± 1 ft-lb)

5th

Left bank nuts

22 ± 1 N·m (16 ± 1 ft-lb)

 

15-10

INTAKE AND EXHAUST

INTAKE MANIFOLD

>>B<< FUEL HIGH-PRESURE HOSE CONNECTION

ZC6006410000

Retainer

Fuel high-pressure
hose

1.

Pull up the lock of fuel high-pressure hose to unlock before
installing.

ZC6006420000

Fuel rail

Retainer

Fuel high-pressure
hose

2.

Install the fuel high-pressure hose to the fuel rail securely and
push the lock of fuel high-pressure hose downward and lock
thoroughly.

3.

After installing, slightly pull the fuel high-pressure hose and
ensure that there is no disengaged fuel high-pressure hose.
Also confirm that there is approximately 1 mm (0.04 inch) play
at this time.

INSPECTION

M11501000031USA0000010000

Check the following points; replace the part if a problem is found.

Intake Manifold Check

1.

Check for damage or cracking of any part.

2.

Clogging  of  the  negative  pressure  (vacuum)  outlet  port,  or
clogging of the exhaust gas recirculation passages.

3.

Using a straight edge and feeler gauge, check for distortion of
the cylinder head installation surface.

Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M11501000033USA0000010000

<LEFT BANK>

Pre-removal and Post-installation Operation

Under Cover Removal and Installation (Refer to GROUP 51A, Under Cover P.51A-18).

Air Duct Removal and Installation (Refer to P.15-6).

Front Exhaust Pipe Removal and Installation (Refer to P.15-16).

INTAKE AND EXHAUST

15-11

INTAKE MANIFOLD

ZC600586

47 ± 11 N·m
35 ± 8 ft-lb

47 ± 11 N·m
35 ± 8 ft-lb

49 ± 5 N·m
36 ± 4 ft-lb

44 ± 5 N·m
33 ± 3 ft-lb

44 ± 5 N·m
33 ± 3 ft-lb

16 ± 4 N·m
12 ± 3 ft-lb

16 ± 4 N·m
12 ± 3 ft-lb

1

2

3

4

5

6

7

8

N

AA00

Removal steps

1.

Left  bank  heated  oxygen  sensor
(Front) connector

2.

Left bank heated oxygen sensor (Rear)
connector

<<A>>

>>B<<

3.

Left  bank  heated  oxygen  sensor
(Front)

Removal steps

<<B>>

>>A<<

4.

Left bank heated oxygen sensor (Rear)

5.

Heat protector

6.

Left exhaust manifold bracket

7.

Exhaust manifold

8.

Exhaust manifold gasket

 

<RIGHT BANK>

Pre-removal and Post-installation Operation

Air Cleaner Cover and Air Intake Duct Removal and Installation (Refer to P.15-6).

Battery Removal and Installation

Under Cover Removal and Installation (Refer to GROUP 51A, Under Cover P.51A-18).

Front Exhaust Pipe, Center Exhaust Pipe and Front Floor Front Panel Heat Protector Removal and Installation (Refer to P.

15-16).

Strut Tower Bar Removal and Installation (Refer to GROUP 42Aa, Strut Tower Bar P.42Aa-11).

15-12

INTAKE AND EXHAUST

EXHAUST MANIFOLD

 

 

 

 

 

 

 

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