Mitsubishi Outlander XL. Manual - part 434

RADIATOR

REMOVAL AND INSTALLATION

M11401000015USA0000010000

Vehicles for California emission regulation

｠

Never  remove  the  radiator  sensor  from  the
radiator  because  it  cannot  be  disassembled.
When replacing the radiator sensor, replace it
with  the  radiator  as  a  set.  When  the  radiator

sensor is removed from the radiator, the engine
control module (ECM) detects an error and sets
a diagnostic trouble code.

｠

Never replace the DOR radiator with the NON-
DOR radiator.

｠

Never  clean  the  DOR  radiator  with  a  high
concentration of alkaline cleaner.

Pre-removal Operation

｠

Engine Coolant Draining (Refer to P.14-15).

｠

Air Cleaner Removal (Refer to GROUP 15, Air Cleaner P.

15-6).

Post-installation Operation

｠

Air  Cleaner  Installation  (Refer  to  GROUP  15,  Air  Cleaner  P.

15-6).

｠

Engine Coolant Refilling and Level Check (Refer to P.14-15).

｠

Transmission Fluid Refilling and Level Check (Refer to GROUP

00, Maintenance Service - Transmission Fluid P.00-64).

ENGINE COOLING

14-27

RADIATOR

ZC600426

12 ± 2 N·m
102 ± 22 in-lb

12 ± 2 N·m
102 ± 22 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

9.0 ± 2.0 N·m
80 ± 17 in-lb

4.0 ± 2.0 N·m
36 ± 17 in-lb

24 ± 4 N·m
18 ± 3 ft-lb

12 ± 2 N·m
102 ± 22 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

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14

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25

26

N

AA00

Radiator removal steps

1.

Drain plug

2.

O-ring

3.

Radiator cap

4.

Transmission oil cooler line hose and
tube assembly

5.

Radiator condenser tank hose

<<A>>

>>A<<

6.

Radiator upper hose

7.

Radiator cap assembly

<<A>>

>>A<<

8.

Radiator upper hose

9.

Clamp

<<A>>

>>A<<

10. Radiator lower hose

Radiator removal steps

11. Radiator hose support
12. Radiator  sensor  connector  <DOR

radiator>

13. Radiator fan motor connector
14. Condenser fan motor connector
15. Fan, fan motor and cooling fan shroud

assembly

·

Radiator grille, headlight support upper
panel  cover  (Refer  to  GROUP  51A,
Radiator Grille P.51A-7).

14-28

ENGINE COOLING

RADIATOR

Radiator removal steps

·

Front impact sensor (Refer to GROUP
52B,  Front  Impact  Sensor  P.
52B-324).

·

Hood  lock  release  cable,  hood  latch
(Refer  to  GROUP  42Aa,  Hood  P.
42Aa-5).

16. Front end upper bar assembly
17. Radiator assembly
18. Support upper insulator
19. Support lower insulator
20. Radiator condenser tank
21. Radiator condenser tank bracket

Cooling fan shroud removal steps

5.

Radiator condenser tank hose

Cooling fan shroud removal steps

<<A>>

>>A<<

6.

Radiator upper hose

7.

Radiator cap assembly

12. Radiator  sensor  connector  <DOR

radiator>

13. Radiator fan motor connector
14. Condenser fan motor connector
15. Fan, fan motor and cooling fan shroud

assembly

22. Radiator fan motor
23. Fan
24. Condenser fan motor
25. Fan
26. Cooling fan shroud

REMOVAL SERVICE POINT

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE
DISCONNECTION

ZC6006480000

Mating marks

Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE
INSTALLATION

ZC6006490001

Mating marks

Projection

Water inlet fitting,
thermostat housing
or radiator

1.

Insert  each  hose  as  far  as  the  projection  of  the  water  inlet
fitting, thermostat housing or radiator.

2.

Align the mating marks on the radiator hose and hose clamp,
and then connect the radiator hose.

ENGINE COOLING

14-29

RADIATOR

MEMO

14-30

ENGINE COOLING