Mitsubishi Outlander XL. Manual - part 338

DTC SET CONDITIONS

Logic Flow Chart

ZK603777AA00

Good

Malfunction

Start

End

No

No

No

No

Yes

Yes

Yes

Yes

Continuous

failure for 2secs

Monitoring

conditions

FLS 

r

esistance

< = 2

　

FLS resistance

< = 186

　

Check Conditions

｠

Battery  positive  voltage  is  between  11  and  16.5
volts.

｠

2 seconds or more have passed since the engine
staring sequence was completed.

Judgement Criterion

｠

Fuel  level  sensor  resistance  has  continued  to  be
higher than 186 ohms for 2 seconds.

OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function - OBD-II Drive Cycle -
Pattern 24 P.13Ab-8.

TROUBLESHOOTING HINTS (The most likely
causes for this code to be set are:)

｠

Fuel level sensor failed.

｠

Combination meters assembly failed.

｠

Connector damage

｠

Harness damage

｠

ECM failed.

 

DIAGNOSIS

Required Special Tools:

｠

MB991958: Scan Tool (M.U.T.-III Sub Assembly)

｠

MB991824: V.C.I.

MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>

13Ab-547

DIAGNOSTIC TROUBLE CODE PROCEDURES

｠

MB991827: USB Cable

｠

MB991910: Main Harness A

STEP 1. Check fuel gauge.

Q:Is the fuel gauge functioning?

YES:

 Go to Step 2.

NO:

 Refer to GROUP 54A, Chassis Electrical - Combination

Meters Assembly - Symptom Chart P.54Ab-40.

STEP 2. Check the trouble symptoms.

(1)

Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic  Function  -  OBD-II  Drive  Cycle  -  Pattern  24  P.
13Ab-8.

(2)

Check the diagnostic trouble code (DTC).

Q:Is DTC P0463 set?

YES:

 Replace the ECM. When the ECM is replaced, register

the ID code. Refer to GROUP 42B, ID Code Registration
Judgment Table <Vehicles with KOS> P.42B-12or GROUP
42C, ID Code Registration Judgment Table <Vehicles with
WCM> P.42C-8. Then go to Step 3.

NO:

 It can be assumed that this malfunction is

intermittent. Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points - How to Cope
with Intermittent Malfunctions P.00-15.

STEP 3. Test the OBD-II drive cycle.

(1)

Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic  Function  -  OBD-II  Drive  Cycle  -  Pattern  24  P.
13Ab-8.

(2)

Check the diagnostic trouble code (DTC).

Q:Is DTC P0463 set?

YES:

 Retry the troubleshooting.

NO:

 The inspection is complete.

13Ab-548

MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>

DIAGNOSTIC TROUBLE CODE PROCEDURES

DTC P0489: EGR Valve (Stepper Motor) Circuit Malfunction (Ground Short)

M11310100373USA0000010000

1

2 3

4

5 6

ZK602865

1

2

3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

1

3

2

4

1

10 111213 14 1516 17 1819 20

2 3 4

5 6 7 8 9

1

3

4

6

31

32

47

48

B-12

(MU802056)

ENGINE CONTROL MODULE

B-10

20A

WHITE

WHITE

WHITE

WHITE

RED

GRA

Y

-BLUE

SKY BLUE

LIGHT GREEN

WHITE

A-33X

MFI
RELAY

RELAY BOX
(ENGINE COMPARTMENT)

4

3

1

2

22

TO ECM

OFF

ON

AA00

EGR VALVE CIRCUIT

EXHAUST GAS 
RECIRCULATION 
(EGR) VALVE

36

FUSIBLE LINK

4

2

5

A-13

MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>

13Ab-549

DIAGNOSTIC TROUBLE CODE PROCEDURES

ZK603634

Exhaust gas
recirculation valve

AA00

B-12(GR)

Connector: B-12

ZK603591

ECM

B-10 (GR)

Connector: B-10

AA00

ZK603589

MFI relay

A-33X

Connector: A-33X

AA00

ZK603650AA00

A-13

Connector: A-13

 

CIRCUIT OPERATION

｠

The EGR valve power is supplied from the MFI relay
(terminal No. 2).

｠

The ECM (terminals No. 31, No. 32, No. 47, No. 48)
drives  the  stepper  motor  by  sequentially  turning
"ON"  the  power  transistors  in  the  ECM  and
providing ground to the EGR valve (terminal No. 1,
No. 3, No. 4, No. 6).

TECHNICAL DESCRIPTION
The ECM checks whether a short circuit to the ground
or an open circuit exists or not by measuring the EGR
valve (stepper motor) drive circuit voltage when the
current  is  not  flowing  through  the  coils  of  the  EGR
valve (stepper motor).

DESCRIPTIONS OF MONITOR METHODS
When  the  EGR  valve  (stepper  motor)  drive  circuit
voltage is under the specified range, it is judged that
a malfunction exists.

MONITOR EXECUTION

Continuous

MONITOR EXECUTION CONDITIONS (Other
monitor and Sensor)

Other Monitor (There is no temporary DTC stored in
memory for the item monitored below)

｠

Not applicable

Sensor (The sensor below is determined to be
normal)

｠

Not applicable

13Ab-550

MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>

DIAGNOSTIC TROUBLE CODE PROCEDURES