Mitsubishi Outlander XL. Manual - part 165

ZC600312AA00

Ø2 mm or Ø3 mm
(Ø0.08 in or 
Ø0.12 in)

2.

Apply a bead of the sealant to the mating surface of the engine
lower oil pan as shown.

Specified  sealant:  3M™  AAD  Part  No.8672,  8704,
3M™ AAD Part No.8679/8678 or equivalent

NOTE: 

Install the engine lower oil pan within 15 minutes

after applying sealant.

3.

Assemble the engine lower oil pan to the engine upper oil pan.

ZC600313

Bolt specifications

Thread diameter × Length mm

M6 × 10

M6 × 10

M6 × 91

M6 × 91

M6 × 10

AA00

4.

Install the bolts to the lower oil pan as shown, and tighten them
to the specified torque.

Tightening torque: 9.5 ± 2.5 N·m (84 ± 22 in-lb)

 

>>C<< ENGINE OIL PAN DRAIN PLUG INSTALLATION

ZC6024380000

Engine lower 
oil pan side

Replace the gasket with a new gasket. Install the new gasket in
the direction shown in the illustration.

INSPECTION

M11102000026USA0000010000

｠

Check the oil pan for cracks.

ENGINE MECHANICAL

11A-41

OIL PAN AND OIL STRAINER

｠

Check  the  oil  pan  sealant-coated  surface  for  damage  and
deformation.

｠

Check the oil strainer for cracked, clogged or damaged wire
net and pipe.

CRANKSHAFT FRONT OIL SEAL

REMOVAL AND INSTALLATION

M11102000034USA0000010000

Pre-removal and Post-installation Operation

｠

Timing Belt Removal and Installation (Refer to P.11A-49).

ZC600468

Engine oil

3

1

2

3

N

AA00

Removal steps

>>B<<

1.

Crankshaft sprocket

2.

Key

Removal steps

>>A<<

3.

Crankshaft front oil seal

 

Required Special Tool:

｠

MD998382: Crankshaft Front Oil Seal Installer

INSTALLATION SERVICE POINTS

>>A<< CRANKSHAFT FRONT OIL SEAL INSTALLATION

1.

Apply a small amount of engine oil to the oil seal lip and then
insert the o-ring.

11A-42

ENGINE MECHANICAL

CRANKSHAFT FRONT OIL SEAL

ZC6025600000

MD998382

Crankshaft

Oil seal

2.

Using special tool MD998382, tap the oil seal into the front
case.

 

>>B<< CRANKSHAFT SPROCKET INSTALLATION

ZC6003530001

: Clean

Crankshaft sprocket

Crankshaft

Clean the crankshaft and crankshaft sprocket, and mount them.

CRANKSHAFT REAR OIL SEAL

REMOVAL AND INSTALLATION

M11102000037USA0000010000

Pre-removal and Post-installation Operation

｠

Transaxle Assembly Removal and Installation (Refer to GROUP 23A, Transaxle Assembly P.23A-170).

ENGINE MECHANICAL

11A-43

CRANKSHAFT REAR OIL SEAL

ZC600469

Engine oil

4

1

2

3

4

74 ± 1 N·m
54 ± 1 ft-lb

N

AA00

Removal steps

<<A>>

>>B<<

1.

Drive plate bolts

2.

Adaptor plate

3.

Drive plate

Removal steps

>>A<<

4.

Crankshaft rear oil seal

 

Required Special Tools:

｠

MB992075: Handle

｠

MB992183: Crankshaft Rear Oil Seal Installer

｠

MD998781: Flywheel Stopper

REMOVAL SERVICE POINT

<<A>> DRIVE PLATE BOLTS REMOVAL

ZC6017630000

MD998781

Use special tool MD998781 to secure the drive plate and remove
the drive plate bolts.

11A-44

ENGINE MECHANICAL

CRANKSHAFT REAR OIL SEAL