Mitsubishi Outlander XL. Manual - part 164

 

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Mitsubishi Outlander XL. Manual - part 164

 

 

 

>>H<< ENGINE OIL PRESSURE SWITCH INSTALLATION

ZC6024340000

5 mm
(0.20 in)

1 mm
(0.04 in)

Apply  the  specified  sealant  to  the  thread  of  the  engine  oil
pressure switch.

Specified  Sealant:  3M™  ADD  Part  number  8672  or
equivalent

 

>>I<< O-RING/ENGINE OIL CONTROL VALVE
INSTALLATION

ZC6025480000

Tape

Never re-use the O-ring.

Before installing O-ring, wind sealing tape around the oil
passages  cut-out  area  of  engine  oil  control  valve,  to
prevent damage. If the O-ring is damaged, it can cause an
oil leak.

1.

Apply a small amount of engine oil to the O-ring and then install
it to the engine oil control valve.

2.

Install the engine oil control valve to the cylinder head.

3.

Tighten the engine oil control valve.

Tightening torque: 11 ± 1 N·m (98 ± 8 in-lb)

OIL PAN AND OIL STRAINER

REMOVAL AND INSTALLATION

M11102000025USA0000010001

Pre-removal and Post-installation Operation

Under Cover Removal and Installation (Refer to GROUP 51A, Under Cover P.51A-18).

Engine Oil Draining and Refilling (Refer to GROUP 12, On-vehicle Service - Engine Oil Replacement P.12-4).

ENGINE MECHANICAL

11A-37

OIL PAN AND OIL STRAINER

ZC600467

1

2

3

4

5

6

7

8

9

20 ± 5 N·m
15 ± 3 ft-lb

9.5 ± 2.5 N·m
84 ± 22 in-lb

47 ± 11 N·m
35 ± 8 ft-lb

47 ± 11 N·m
35 ± 8 ft-lb

9.5 ± 2.5 N·m
84 ± 22 in-lb

11 ± 1 N·m
93 ± 13 in-lb

39 ± 5 N·m
29 ± 3 ft-lb

N

N

AA00

Removal steps

1.

Engine oil pan drain plug

>>C<<

2.

Engine oil pan drain plug gasket

3.

Starter connector and terminal

4.

Starter assembly

<<A>>

>>B<<

5.

Engine lower oil pan

·

Front exhaust pipe (Refer to GROUP
15, Exhaust Pipe and Main Muffler P.
15-16).

Removal steps

>>A<<

6.

Cover

<<B>>

>>A<<

7.

Engine upper oil pan

8.

Oil strainer

9.

Oil strainer gasket

 

Required Special Tool:

MD998727: Oil Pan FIPG Cutter

11A-38

ENGINE MECHANICAL

OIL PAN AND OIL STRAINER

REMOVAL SERVICE POINTS

<<A>> ENGINE LOWER OIL PAN REMOVAL

ZC601561

MD998727

Groove

AA00

Insert the special tool MD998727, into the groove shown in the
illustration. Strike and slide it and then cut the liquid gasket.

 

<<B>> ENGINE UPPER OIL PAN REMOVAL

1.

Remove the engine upper oil pan mounting bolts.

ZC6006250000

A

Do not use special tool MD998727. The engine upper oil pan
is made of aluminum and this tool will damage it.

2.

Screw in the bolt (M10 × 1.5) into bolt hole A in the location
shown. Then lift the upper oil pan and remove it.

INSTALLATION SERVICE POINTS

>>A<< ENGINE UPPER OIL PAN/COVER INSTALLATION

1.

Remove sealant from the oil pan and cylinder block mating
surfaces.

2.

Degrease the sealant-coated surface and the engine mating
surface.

ENGINE MECHANICAL

11A-39

OIL PAN AND OIL STRAINER

ZC600310

Ø2 mm or Ø3 mm
(Ø0.08 in or Ø0.12 in)

AA00

3.

Apply  a  bead  of  the  sealant  to  the  cylinder  block  mating
surface of the engine oil pan as shown.

Specified  sealant:  3M™  AAD  Part  No.8672,  8704,
3M™ AAD Part No.8679/8678 or equivalent

NOTE: 

The sealant should be applied in a continuous bead

approximately 4 mm (0.16 inch) in diameter.

4.

Assemble the oil pan to the cylinder block within 15 minutes
after applying the sealant.

ZC600311AA00

Bolt specifications

Thread diameter × Length mm

M6 × 20

M6 × 20

M6 × 20

M6 × 10

M6 × 124

M6 × 124

5.

Install  the  bolts  to  the  engine  upper  oil  pan  and  cover  as
shown, and tighten them to the specified torque.

Tightening torque: 9.5 ± 2.5 N·m (84 ± 22 in-lb)

 

>>B<< ENGINE LOWER OIL PAN INSTALLATION

1.

Remove  sealant  from  the  engine  lower  oil  pan  and  engine
upper oil pan.

11A-40

ENGINE MECHANICAL

OIL PAN AND OIL STRAINER

 

 

 

 

 

 

 

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