Mitsubishi Outlander XL. Manual - part 162

Camshaft removal steps

18. Camshaft  position  sensor  support

gasket

19. Camshaft position sensing cylinder

<<B>>

>>G<<

20. Camshaft sprocket
21. Camshaft

<<C>>

>>F<<

22. Camshaft oil seal

Valve stem seal removal steps

·

Engine  cover  (Refer  to  GROUP  16c,
Ignition Coil P.16c-6).

1.

Engine oil level gauge

2.

O-ring

3.

Blow-by hose connection

4.

PCV hose connection

5.

Ignition coil connector

6.

Ignition coil

Valve stem seal removal steps

>>E<<

7.

Rocker cover

8.

Rocker cover gasket

<<A>>

>>D<<

9.

Rocker arm and shaft assembly (intake
side)

<<A>>

>>D<<

10. Rocker  arm,  shaft  and  lash  adjuster

assembly (exhaust side)

·

Spark  plug  (Refer  to  GROUP  16c,
Ignition Coil P.16c-6).

·

Engine hanger

<<E>>

>>C<<

23. Valve spring retainer lock
24. Valve spring retainer

>>B<<

25. Valve spring

>>A<<

26. Valve stem seal
27. Valve spring seat

 

Required Special Tools:

｠

MB990767: End Yoke Holder

｠

MB992182: Valve Stem Seal Installer

｠

MD998443: Auto-lash Adjuster Holder

｠

MD998713: Camshaft Oil Seal Installer

｠

MD998719: Pin

｠

MD998772: Valve Spring Compressor

｠

MD998777: Camshaft Oil Seal Adapter Installer

ENGINE MECHANICAL

11A-29

CAMSHAFT AND VALVE STEM SEAL

<Right bank>

ZC600591AA00

Cam section and
journal section

19

Engine oil

47 ± 7 N·m
35 ± 5 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

24 ± 3 N·m
18 ± 2 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

13 ± 1 N·m
115 ± 9 in-lb

31 ± 3 N·m
23 ± 2 ft-lb

9.5 ± 2.5 N·m
84 ± 22 in-lb

8.3 ± 1.0 N·m
74 ± 8 in-lb

90 ± 10 N·m
67 ± 7 ft-lb

1

2

3

4

5

6

7

8

18

9

10

11

12

13

14

15

16

17

19

21*

22*

23*

24*

25*

21*

22*

23*

24*

25*

20

N

N

N

N

N

N

Camshaft removal steps

·

Intake  manifold  plenum  (Refer  to
GROUP 15, Intake Manifold Plenum P.
15-7).

·

Timing belt (Refer to P.11A-49).

·

Thermostat housing (Refer to GROUP
14,  Water  Hose  and  Water  Pipe  P.
14-23).

1.

Blow-by hose connection

2.

Breather hose connection

3.

Ignition coil connector

4.

Ignition coil

5.

Rocker cover

6.

Rocker cover gasket

Camshaft removal steps

<<A>>

>>D<<

7.

Rocker arm and shaft assembly (intake
side)

<<A>>

>>D<<

8.

Rocker  arm,  shaft  and  lash  adjuster
assembly (exhaust side)

9.

Engine oil control valve connector

10. Engine oil pressure switch connector

>>I<<

11. Engine oil control valve

>>I<<

12. O-ring

>>H<<

13. Engine oil pressure switch
14. Plug
15. Engine oil control valve filter
16. Engine oil control valve housing
17. Engine oil control valve housing gasket

11A-30

ENGINE MECHANICAL

CAMSHAFT AND VALVE STEM SEAL

Camshaft removal steps

<<B>>

>>G<<

18. Camshaft sprocket
·

Engine  control  module  [Refer  to
GROUP 13Aa, Engine Control Module
(ECM) P.13Aa-37].

·

Air cleaner bracket (Refer to GROUP
15, Air Cleaner P.15-6).

19. Camshaft

<<C>>

>>F<<

20. Camshaft oil seal

Valve stem seal removal steps

·

Intake  manifold  plenum  (Refer  to
GROUP 15, Intake Manifold Plenum P.
15-7).

·

Timing belt (Refer to P.11A-49).

1.

Blow-by hose connection

2.

Breather hose connection

3.

Ignition coil connector

4.

Ignition coil

Valve stem seal removal steps

>>E<<

5.

Rocker cover

6.

Rocker cover gasket

<<A>>

>>D<<

7.

Rocker arm and shaft assembly (intake
side)

<<A>>

>>D<<

8.

Rocker  arm,  shaft  and  lash  adjuster
assembly (exhaust side)

·

Spark  plug  (Refer  to  GROUP  16c,
Ignition Coil P.16c-6).

<<D>>

·

Power  steering  oil  pump  (Refer  to
GROUP 37, Power Steering Oil Pump
Assembly P.37-34).

<<E>>

>>C<<

21. Valve spring retainer lock
22. Valve spring retainer

>>B<<

23. Valve spring

>>A<<

24. Valve stem seal
25. Valve spring seat

 

Required Special Tools:

｠

MB990767: End Yoke Holder

｠

MB992182: Valve Stem Seal Installer

｠

MD998443: Auto-lash Adjuster Holder

｠

MD998713: Camshaft Oil Seal Installer

｠

MD998719: Pin

｠

MD998772: Valve Spring Compressor

REMOVAL SERVICE POINTS

<<A>> ROCKER ARM AND SHAFT ASSEMBLY (INTAKE
SIDE)/ROCKER ARM, SHAFT AND LASH ADJUSTER
ASSEMBLY (EXHAUST SIDE) REMOVAL

ZC6019040000

MD998443

1.

Install special tool MD998443 as shown in the illustration so
that the lash adjusters will not fall out.

Never disassemble the rocker arm and shaft assembly.

2.

Loosen the rocker arm and shaft assembly mounting bolt, and
then remove the rocker arm and shaft assembly with the bolt
still attached.

 

ENGINE MECHANICAL

11A-31

CAMSHAFT AND VALVE STEM SEAL

<<B>> CAMSHAFT SPROCKET REMOVAL

ZC6006010000

MB990767

MD998719

Use  special  tools  MB990767  and  MD998719  to  remove  the
camshaft sprocket.

 

<<C>> CAMSHAFT OIL SEAL REMOVAL

1.

Make a notch in the oil seal lip section with a knife, etc.

ZC6006020000

Lip 
section

Oil seal

Camshaft

Flat-tipped
screwdriver

Be  careful  not  to  damage  the  camshaft  and  the  cylinder
head.

2.

Cover the end of a flat-tipped screwdriver with a shop towel
and insert into the notched section of the oil seal, and pry out
the oil seal to remove it.

 

<<D>> POWER STEERING OIL PUMP REMOVAL

1.

With the hose installed, remove the power steering oil pump
from the bracket.

2.

Tie the removed power steering oil pump using a string at a
position  where  it  will  not  interfere  with  the  removal  and
installation of valve stem seal.

 

<<E>> VALVE SPRING RETAINER LOCK REMOVAL

When removing valve spring retainer locks, leave the piston
of each cylinder in the TDC (Top Dead Center) position. The
valve may fall into the cylinder if the piston is not properly
in the TDC position.

11A-32

ENGINE MECHANICAL

CAMSHAFT AND VALVE STEM SEAL