Mitsubishi Outlander XL. Manual - part 1225

Diagnosis...................................................42Ac-2
Height Adjustment......................................42Ac-6
Inspection.................................................42Ac-13
Sealant.......................................................42Ac-2

Liftgate Handle............................................42Ac-10
Liftgate Latch...............................................42Ac-10
Liftgate Spoiler..............................................51A-20
Liftgate Trim.........................................................-14

Removal and Installation...........................52A-14

Liftgate Window Glass.........................................-25
Lower Arm.......................................................33-13

.....................................................................34-10
Inspection.....................................................33-14

Lower Arm Ball Joint

End Play Check..............................................33-8

Lower Arm Ball Joint Dust Cover

Replacement................................................33-15

Lower Arm Bushing

Replacement................................................33-15

Luggage Compartment Light

Circuit Diagram............................................90-52

M

Main Muffler.....................................................15-16
Maintenance

Air Cleaner Element.....................................00-56
Automatic Transaxle Fluid............................00-64
Ball Joint and Steering Linkage Seals..........00-69
Brake Hoses.................................................00-69
Disc Brake Pads...........................................00-69
Drive Belt......................................................00-58
Driveshaft Boots...........................................00-70
Engine Coolant.............................................00-67
Engine Oil.....................................................00-62
Engine Oil Filter............................................00-63
Evaporative Emission Control System.........00-57
Exhaust System...........................................00-61
Fuel Hose.....................................................00-56
Fuel System.................................................00-56
Spark Plug....................................................00-57
Timing Belt...................................................00-58
Transfer Oil..................................................00-67

Manifold Vacuum

Check.........................................................11A-19

Manual A/C

Diagnosis.....................................................55A-5

Mark..............................................................51A-21
Mass Airflow Sensor

Check.........................................................17c-16

Master Cylinder....................................................-25

Function Check..........................................35A-22

Master Cylinder Assembly.............................35A-25
Meter

Circuit Diagram............................................90-62

Meter Information Switch

Inspection................................................54Ab-69

MFI

Adhesive....................................................13Aa-8
Sealant.......................................................13Aa-8

MFI System

Circuit Diagram............................................90-28

Mirror

Remote Controlled, Circuit Diagram............90-91

Mitsubishi Multi Communication System (MMCS)

Circuit Diagram..........................................90-103

MMCS.........................................................54B-166
Moldings..........................................................51A-8
Mounting

Engine............................................................32-3
Transaxle.......................................................32-4

Multiport Fuel Injection Relay

Continuity Check......................................13Aa-22

O

Occupant Classification Sensor

Accuracy Check.......................................52B-322

Oil

Engine, Change...........................................00-62
Engine, Check................................................12-4
Engine, Replacement.....................................12-4
Transfer, Change.........................................00-67

Oil Cooler

Flow Check..............................................23A-156

Oil Filter

Engine, Replacement.....................................12-5

Oil Pan

Overhaul....................................................11B-53

Oil Pan and Oil Screen..................................11A-37
Oil Pressure

Engine, Check................................................12-5

Oil Pump

Overhaul....................................................11B-53
Power Steering.............................................37-34
Power Steering, Pressure Test....................37-18

Oil seal

Camshaft...................................................11A-24

Oil Seal

Crankshaft Front........................................11A-42
Crankshaft Rear.........................................11A-43

Oil Warning Light

ALPHABETICAL INDEX

7

Circuit Diagram............................................90-64

Outside Mirror...............................................51C-12
Oxygen Sensor

Check.......................................................13Aa-25

P

Paddle Shift Switch

Check.......................................................23A-161

Panic Alarm System.....................................54Af-30
Park/neutral Position Switch

Check.......................................................23A-159

Park/Neutral Position Switch

Adjustment...............................................23A-157

Parking Brake

Cable............................................................36-13
Diagnosis.......................................................36-2
Lever............................................................36-12
Lever Stroke Check and Adjustment............36-11
Lining and Drum...........................................36-14
Lining Running-in.........................................36-12
Switch Check...............................................36-12

PCV (Positive Crankcase Ventilation) System......-7

.....................................................................17c-7
Valve Check.................................................17c-9

Piston

Overhaul....................................................11B-61

Position Light

Circuit Diagram............................................90-46

Power Distribution System

Circuit Diagram............................................90-19

Power Seat

Circuit Diagram..........................................90-145

Power Steering

Bleeding.......................................................37-18
Diagnosis.......................................................37-4
Drive Belt Tension Check.............................37-17
Fluid Level Check.........................................37-17
Fluid Replacement.......................................37-17
Hoses...........................................................37-39
Oil Pump Assembly......................................37-34
Oil Pump Pressure Test...............................37-18

Power Steering Diagnosis.................................37-4
Power Steering Gear Box................................37-28
Power Steering Linkage...................................37-28
Power Steering Oil Pump Assembly

Inspection.....................................................37-36

Power Window

Check.......................................................42Ab-88
Circuit Diagram............................................90-66
Operating Current Check.........................42Ab-89

Power Window Timer Function

Check.......................................................42Ab-89

Powertrain Control Module (PCM)

Terminal Check......................................13Ab-859

Printed-Heater Element

Check..........................................................54Ai-2

Propeller Shaft...................................................25-5

Diagnosis.......................................................25-3

Purge Control System

Check.........................................................17c-11

Q

Quarter Window Glass.........................................-21

R

Radiator...........................................................14-27
Radiator Cap

Pressure Check............................................14-15

Radiator Grille.................................................51A-7
Radio...........................................................54B-165
Rear Axle

Adhesive......................................................27B-5
Diagnosis.....................................................27A-2
Driveshaft...................................................27B-19
Gear Oil Level Check.................................27B-15
Hub..............................................................27A-5
Sealant.........................................................27B-5
Total Backlash Check................................27B-14
Wheel Bearing End Play Check...................27A-4

Rear axle oil

Level Check.................................................00-70

Rear Combination Light.............................54Ac-182
Rear Floor Console................................................-9
Rear Hub Rotary-Sliding Resistance

Check...........................................................27A-4

Rear Monitor................................................54B-174
Rear Seat Belt.....................................................-24
Rear Seat Entertainment System

Circuit Diagram..........................................90-111

Rear Side Marker Light..............................54Ac-183
Rear Suspension

Diagnosis.......................................................34-6

Rear Suspension Crossmember......................34-24
Rear Washer.................................................51B-57
Rear Wheel Alignment

Check and Adjustment...................................34-9

Rear Window Defogger

Circuit Diagram............................................90-89

Rear Window Defogger Relay

Check..........................................................54Ai-3

8

ALPHABETICAL INDEX

Rear Window Defogger Switch.......................54Ai-3
Rear Wiper....................................................51B-57
Receiver Antenna Module...........................42B-176
Regulator.....................................................42Ab-97
Relay Location...................................................70-2
Rocker Cover................................................11B-36
Roof Lid Glass

Operation Check......................................42Ad-38

Roof Rail........................................................51A-19

S

Satellite Radio Tuner...................................54B-169
Sealant

Body...........................................................42Aa-2
Door...........................................................42Ab-4
Electronic Controlled AWD..........................27C-6
Engine..........................................................11A-4
Engine Cooling...............................................14-3
Engine Lubrication.........................................12-3
Engine Overhaul..........................................11B-8
Exterior........................................................51A-2
Interior..........................................................52A-2
Liftgate.......................................................42Ac-2
MFI.............................................................13Aa-8
Rear Axle.....................................................27B-5
Steering..........................................................37-4

Sealant Table...................................................00-71
Seat

Front..........................................................52A-18
Second.......................................................52A-21
Third...........................................................52A-22

Seat Assembly..............................................52A-18
Seat Belt........................................................52A-22

Front..........................................................52A-22
Rear...........................................................52A-24

Seat Belt Pre-Tensioner

Disposal Procedures................................52B-352

Seat Belt Tone Alarm

Circuit Diagram..........................................90-153

Seat Belts With Pre-Tensioner....................52B-345

Check.......................................................52B-349

Seat Slide Sensor........................................52B-349
Second Seat........................................................-21
Selector Lever

Operation Check......................................23A-162

Sensor

Ambient Temperature..............................55A-116
Barometric Pressure, Check......................17c-13
Camshaft Position........................................16c-7
Camshaft Position, Check............................16c-5

Crank Angle, Check.....................................16c-5
Crankangle...................................................16c-8
Crankshaft Position, Check........................17c-16
Engine Coolant Temperature, Check......13Aa-24
Fuel Tank Differential Pressure, Check......17c-13
G and Yaw Rate......................................35C-198
Height.....................................................54Ac-179
Intake Air Temperature, Check................13Aa-24
Knock...........................................................16c-8
Knock, Check...............................................16c-3
Oxygen, Check........................................13Aa-25
Seat Slide................................................52B-349
Steering Wheel........................................35C-198
Wheel Speed...........................................35B-152

Sensor Location.................................................70-7
Shift "P" Interlink Door Unlock Function

Check.......................................................42Ab-91

Shift Lock Mechanism.................................23A-168

Check.......................................................23A-163
Circuit Diagram............................................90-36

Shift Switch Assembly

Continuity Check......................................23A-168

Shock Absorber...............................................34-18
Side Air Dam.................................................51A-15
Side Impact Sensor.....................................52B-338
Side Turn-signal Light................................54Ac-189
Solenoid

Evaporative Emission Purge, Check.......13Aa-32

Solenoid Location............................................70-14
Solenoid Valve

Check.......................................................23A-160

Solenoid Valve Location..................................70-14
Spare Connector (Rear Display)

Circuit Diagram..........................................90-118

Spare Harness (For Trailer Lights)

Circuit Diagram..........................................90-163

Spark Plug

Check and Adjustment.................................16c-4
Replace........................................................00-57
Test..............................................................16c-4

Speaker.......................................................54B-170

Test..........................................................54B-163

Speedometer

Inspection................................................54Ab-65

Splash Shield................................................42Aa-9
SRS

Circuit Diagram..........................................90-128

SRS Air Bag

Diagnosis...................................................52B-31

SRS Control Unit (SRS-ECU).....................52B-326
SRS Warning Light Check...................................-33

ALPHABETICAL INDEX

9

Stabilizer Bar...................................................33-16

.....................................................................34-22

Stabilizer Link Ball Joint Dust Cover....................-23
Starter Motor Assembly...................................16b-5
Starter Relay

Check...........................................................16b-5

Starting System

Circuit Diagram............................................90-23
Diagnosis.....................................................16b-3

Steering

Adhesive........................................................37-4
Ball Joint Dust Cover Inspection..................37-15
Removal and Installation..............................37-20
Sealant...........................................................37-4

Steering Column Shaft Assembly Shock Absorbing
Mechanism

Check...........................................................37-19

Steering Linkage Seals

Check...........................................................00-69

Steering Shaft..................................................37-23
Steering Wheel................................................37-20

Free Play Check...........................................37-14
Remote Controller....................................54B-167
Stationary Steering Effort Check..................37-16
Steering Angle Check..................................37-14
Steering Wheel Return to Center Check......37-16

Steering Wheel Sensor...............................35C-198

Calibration...............................................35C-192

Stop Light Switch

Check.......................................................23A-159

Stoplight

Circuit Diagram............................................90-59
Switch Check.............................................35A-24

Strut Assembly...................................................33-9

Disassembly and Assembly.........................33-10
Inspection.....................................................33-10

Strut Tower Bar...........................................42Aa-11
Sunroof........................................................42Ad-41

Check.......................................................42Ad-37
Circuit Diagram..........................................90-143
Diagnosis...................................................42Ad-4
Fit Adjustment..........................................42Ad-36
Initialized Check.......................................42Ad-38
Operation Check......................................42Ad-39
Safety Function Check.............................42Ad-37
Timer Function Check..............................42Ad-37
Water Test...............................................42Ad-36

Suspension System

Inspect for Looseness and Damage............00-70

T

Tachometer

Inspection................................................54Ab-67

Tail Light

Circuit Diagram............................................90-46

Theft Alarm...................................................54Af-29
Theft Alarm Indicator

Inspection.................................................54Af-30

Theft-alarm System

Circuit Diagram..........................................90-155

Thermo Valve

Check.......................................................23A-180

Thermostat.......................................................14-19
Third Seat............................................................-22
Throttle Actuator Control Motor

Check.......................................................13Aa-31

Throttle Body

Cleaning...................................................13Aa-16
Overhaul....................................................11B-13

Throttle Body Assembly..............................13Aa-36
Tie Rod End

Steering, Ball Joint Breakaway Torque Check
.....................................................................37-15

Tightening Specification(s)

Air Conditioning.......................................55A-127
Automatic Transaxle Overhaul....................23B-2
Engine Overhaul..........................................11B-5
Front Suspension...........................................33-2
Rear Suspension............................................34-3

Tightening Torque............................................00-48
Timing Belt....................................................11A-49

Overhaul....................................................11B-16
Replace........................................................00-58

Tire.....................................................................31-7

Diagnosis.......................................................31-2
Inflation Pressure Check................................31-7
Rotation........................................................00-71
Wear Check...................................................31-7

Tire Pressure Monitoring System

Circuit Diagram..........................................90-141

Torque Converter

Stall Test....................................................23A-21

Trailing Arm.....................................................34-13

Bushing, Replacement.................................34-17

Transaxle.........................................................23B-9

Automatic, Fluid Level Check.......................00-64
Control.....................................................23A-166
Disassembly and Assembly.........................23B-9

Transaxle Control........................................23A-166
Transaxle Control Module (TCM)................23A-177
Transaxle Mounting...........................................32-4
Transfer

10

ALPHABETICAL INDEX